轮胎组装系统.pdf

Tyres Assembly Systems ???????????Our Mission ??????????????????????????????? ????????????????????? ???????????????????????????????? ????????????????????? ????????????????????? ??????????????????????????????? ?????????????????????????????????????? ????????????????????? ????????????????????? ?????????????????????????????????????????? ??????????????????????????? ??????????????????ICAPlants has been working since a long time in industrial automation, developing specifc solutions for many industrial purposes to satisfy Customers worldwide.Our tyres assembly systems can ensure a high yield and safe operation together with a reduction in production down time. Our mission is not only the quality and the reliability of our systems but also their proper and on time installation. Our systems are able to assemble and infate wheels from 4 inches for small vehicles up to 38 inches for heavy agricultural vehicles.All our systems are capable to process diferent sizes with automatic and fast change over time. An important feature is the modularity: standard and special parts are assembled togheter to best ft to your business.Icaplants and their subsidiaries, also operates in the pharma- ceutical, glass and general industry with a market highly internationalized and ofces in China and USA.Feasibility Studies and Layout Drawings Our Capability ?????Mechanical Design ????????????? ??????????? Production ??????????? ??????????????????3D Simulation and Robot Studio Analisys Electrical & Software Design After Sales & Spare Parts Installation - Start up - Training Project Management ????????? ????? ????? ????? AUTOMOTIVE???????????????????????????????????????????? ????????????????????????????????????????????????TAS 500 Assembly System has been developed for the automotive market with high performances in terms of productivity, yield and quality in a wide range of product sizes. TAS 500 assembly system is able to assemble and infate tyres from 14 to 20 inches with a cycle time shorter than 12 seconds. ??????????/ Automatic lubrication of tyres and rims ???????/ Manual tyres loading ???????/ Manual rims loading ?????? / Automatic tyres ftting ?????? / Automatic tyres infating ?????? / Manual tyres unloading?????/ Balancing ?????/ Automatic loading from cages ????? / Robotized unloading on cages ???????/ Tyres pressure control ?????????????/ Automatic control of rims and tyres dimension ?????? / Valve automatic insertion ???????/ Sorting conveyors systemsTAS 500????RIMS DIMENSION 14” ÷ 20” ????PNEUMATICS HEIGHT 80 ÷ 300 mm??????MAX DIAMETER PNEUMATICS900 mm??????CYCLE MEAN TIME12 ÷ 15 sec.??????MAX INFLATING PRESSURE 4 bar ?????????????????????????ROBOTIZED UNLOADING ON CAGES FITTING MACHINE BALANCING AUTOMATIC LOADING FROM CAGESLUBRICATIONINFLATING STATIONRIMS LOADING????????????????????????????????????RIMS DIMENSION 19” ÷ 22,5” TYRES HEIGHT 200 ÷ 400 mmMAX TYRES DIAMETER1200 mmMEAN CYCLE TIME25 ÷ 40 sec.MAX INFLATING PRESSURE 9 bar TRUCKS????????????????????????????????????????????????????????????????????????????????????????????????????????????????????TAS 800 assembly system has been designed for the strict parameters and range of models of the industrial vehicles. It enables automatic assembly and infating of wheels which weight and sizes cause severe ergonomic issues in the manual operations. TAS 800 assembly system is able to assemble and infate tyres from 19 to 22,5 inches in less than 40 seconds. ??????????/ Automatic lubrication of tyres and rims ???????/ Automatic tyres loading ?????? / Assisted rims loading ???????/ Automatic tyres ftting ??????? / Automatic tyres infating ????????/ Robotized unloading on cages??????? / Automatic loading from cages ?????????/ Tyres pressure control ???????????? / Automatic control of rims and tyres dimension ????? / Conveyors systems TAS 800????????? LUBRICATIONINFLATING STATIONMANUAL UNLOADINGFITTING MACHINEROBOTIZED TYRES LOADINGMANUAL RIMS LOADINGAUTOMATIC UNLOADING ON CAGES?????????????????????AGRICULTURAL - Heavy Vehicles??????????????????????????????????????????????????????????????????????????????????????????????? ????????????????????????????????????????????TAS 20-38 HA assembly system has been designed for all the model range of the heavy industrial vehicles. It ensures automatic assembly and infating of wheels with a weight not suitable for manual processing. The automation of infating considering the size of wheels is an innovative proposal for speed and operational safety. TAS 20-38 HA is able to fully assemble and infate tyres from 20 to 38 inches in less than 120 seconds.???????? / Automatic tyres and rims lubrication ?????? / Assisted tyres loading ???????/ Assisted rims loading ??????? / Semi-Automatic tyres ftting ?????? / Automatic tyres infating ?????/ Manual unloading???????? / Tyres pressure control ?????? / Automatic tyres ftting ???????/ Automatic tyres loading ?????? / Automatic rims loading ??。