质量阀培训文档

1、质量阀培训 Quality Valve Train,质量阀规程 Quality valve process,质量阀文件 Quality valve documents,执行计划 Implement plan,DY PT Quality 2004823,Program Quality Management,2,质量阀规程 QUALITY VALVE PROCESS 上海通用汽车动力总成东岳质量 SGM DY PT QUALITY 2004/8/21,Program Quality Management,3,质量阀,质量阀由动力总成厂领导层及项目小组评审早期产品质量和相应的补救计划，确保整个项目能按计划设定的质量和进度开展。 Initial product quality and corrective action plan will be reviewed on Quality Valve by PT management level and project team so that to ensure the whole project could develop according

2、to determined schedule and quality target,Program Quality Management,4,定义 Definition 质量阀是一个对特定可测量项目的规范化的审核，促使尽早发现并解决问题。 Quality valves are a disciplined review of specific measurable elements that drive the discovery and resolution of issues as early as possible. 它的目的 是：Purpose: 质量阀通过对产品开发各阶段质量和就绪状况的监控和评估，从而保证客户的所有要求在正常生产开始就能得到满足。 A quality valve is to monitor and evaluate quality and readiness through all phases of the development process to ensure that all customer requirements are met at the

3、start of regular production,Program Quality Management,5,Program Quality Management,6,按设计记录要求认证零件 Validate part per design record,质量阀要素 Quality Valve Element,认证试验,管理层的参与 Management shall attend 质量阀的确认 Quality valve confirming,验证发动机工程、工艺及制造质量 Verify ENG engineering, process and MFG quality. 图纸所要求的供应商零件功能试验。 Supplier functional tests including all on print,制造MFG,台架试验 DYNO Test,评审 Review,关注制造过程和SOS验证 Focus MFG process and SOS verification 发现并解决问题 Finding and resolving problems,Program Quality Manag

4、ement,7,质量阀流程原则 Quality Valve Process Principle 产品质量主要依赖于工程和制造； Product quality will mainly rely on engineering and manufacturing. 评审关注于产品当前准备状态，包括工程，物料，工艺，制造，质量，和售后服务等； Review will focus on current readiness status of products, including engineering, material, process, manufacturing, quality, and after-sales service. 评审当前阶段工艺、能力、质量能否满足客户要求 Review quality, process, and capability satisfaction to customer 贯彻项目管理层的意图； Implement the intent of project management. 质量审核时必须提供具体的支持证据。 Quality valve revi

5、ews should be detailed with supporting evidence. 项目小组讨论决定后，质量阀才能开启. Quality valve status (open or closed) shall be decided after team discussion,Program Quality Management,8,SGM- PT QUALITY VALVE PLAN,VERSION: Nov 11 2002,Program Quality Management,9,Program Quality Management,10,Program Quality Management,11,何时审核质量阀When to review Quality Valve 每个新项目通常启动阶段通常分4个阶段：样机阶段、预试生产阶段、试生产阶段及正常生产开始阶段。 The new program launch includes 4 phase: Prototype, Pre-pilot, Pilot and Sop. 对样机、预试生产和试生产各阶段要在产品发运到客户之前审核

6、质量阀。 The quality valve for Prototype, Pre-pilot, and Pilot will take place prior to shipment of the product to Customers. SOP质量阀在SOP之后生产一个阶段之后进行，使得有机会收集生产数据来支持质量阀审核。 The SOP quality valve take place after SOP and a period of production. This provides an opportunity to gather production data to review in the quality valve,Program Quality Management,12,要求使用标准统一格式 Unified Form is Required,XXXX 项目 预试生产质量阀 XXXX Program Prepilot Quality Valve,RPO,DATE,2.1 客户接受评审结果 (PQE) CARE Audit Results(PQE,Program

7、Quality Management,13,质量阀关闭后的行动Action after quality valve be closed,1. 项目组不能停止工作 Project team cannot stop working. 2. 项目小组相关人员必须对红色要素制定补救计划及时间进度 Relative program team member shall draft corrective action and schedule for red status items. 3. 所有红色项目解决掉或经改进至少变成黄色时质量阀才能打开。The valve will open after red elements have been resolved or a re-valve improves the status of all elements to at least yellow,Program Quality Management,14,好”的补救计划“Good” Corrective Action,找到问题范围 List out the scope of problems 列出问

8、题清单，保持跟踪 Detail problem list and keep tracking. 确定产品/工艺验证方法和实施的确切日期 Decide products/process verification method and implementation date. 尽快实施目标，如在本制造阶段前，在下个质量阀前 Implement target as soon as possible, e.g, before a MFG stage, or before next quality valve. 具备如改造/PTR等在原制造阶段上安装更改零件措施 Have measurement on changing parts on previous mfg. stage such as PTR and etc,Program Quality Management,15,质量阀风险评估 Quality valve risk evaluation,RED,YELLOW,GREEN,Program Quality Management,16,质量阀要素状态评估Quality valve risk

9、 evaluation,红 Red 质量阀要素的要求未满足 且： Not meet the key requirements of quality valve and: 没有或不充分的补救计划，或 Have no or insufficient corrective action, or 未获所有相关人员的支持，或 Was not supported by whole team, or 根本原因未知，或 Root cause was not found, or 进度不可接受，或 Not accepted according to schedule, or 对项目而言是高风险 High risk to the project,Program Quality Management,17,黄 Yellow 质量阀要素的要求未满足，但： Not meet the requirements of quality valve elements, but 产品或工艺的根本原因已知，且 Know the root cause of products or process problem, and 相关

10、人员支持的补救计划，且 Relative people support corrective action, and 项目进度未受危及，且 No danger to project progress, and 风险程度可接受 Risk acceptable,质量阀要素状态评估Quality valve risk evaluation,Program Quality Management,18,质量阀要素状态评估Quality valve risk evaluation,绿 Green 满足质量阀要素的要求 Meet the requirements of quality valve,Program Quality Management,19,质量阀评审准则,关闭/失败,带风险开启,开启/通过,不能进行本阶段制造或产品发运。增加制造阶段或重新制定项目进度 Can not implement build or production can not be shipped. Add mfg stage or replan project schedule,所有问题有解决措施或后备计划，风险不会

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