SAP-MRP-logic
63页1、R3MRPLogic ThepurposeofMRPistoguaranteematerialavailabilitybyplanningforprocurementorproductionofrequiredquantities Convert Planned Order DependentReqmts Reservations Purchase Requisition Warehouse Production Order PlannedIndent Requirements Purchase Order Schedule Line Material Reqmts Planning Sales Orders Salesorder Planned Ind Requirement Plannedorder Purchaserequisition Dependentrequirement Plannedorder Dependentrequirement Finished Finished product product Assembly2 Assembly1 Raw material3
2、Raw material1 Raw material2 R 3 sMRPisforunconstraint basedplanning APOisfortheconstraint basedplanning HowthePlanningRunWorks NetRequirementsCalculation1 DetermineAvailableWarehouseStock2 DeterminePlannedReceipts afterconsideringexistingissuesandreceipts 3 CalculatetheShortageQuantityLotSizeCalculationDeterminethelotsizeofeachplanorder R3LotSizingfallsinto3categories StaticLotSize OptimumLotSizeorPeriodLotSizeProcurementType SchedulingIn houseProductionorExternalProcurement BackwardSchedulingor
3、ForwardSchedulingBOMExplosionDeterminethevalidBOMforexplosionQuotaArrangementAlotcanfurtherbesplitbyquotaarrangements MMwillcoverthis NetRequirementsCalculation LotSizeCalculation Scheduling BOMExplosion QuotaArrangement Firmedreceipts productionorder purchaseorder firmedplannedorder Reschedule in Rescheduleout Tolerance In houseproductiontime Goodsreceipt processingtime Reschedulinghorizon Receipts Reqmts Time Rescheduling Check forFirmedReceipts Tolerance Tolerance Exception message Exception
4、message Theplanningrunwillnotautomaticallydisplacefirmedreceipts BOMExplosion Scheduling Procurementtype Lot sizecalculation NetReqmtsCalculation NetReqmtsCalculation Overview NetRequirementsCalculation MRP NetRequirementsCalculation Shortage Shortage Sales Sales Orders Orders PlannedIndReqmts PlannedIndReqmts DependentReqmts DependentReqmts Reservations Reservations Planned Orders Production Orders PurchaseRequisitions Purchaseorders Warehouse Stock Lot Size Safety Safety Stock Stock Compare Co
5、mpare Demand Supply MRPwillcomparetherequirementandsupplytogetashortagegap Acomparisonismadebetweenwarehousestockandtheappropriatereceiptsandissue Inthenetrequirementscalculation adifferenceismadebetweenreorderpointplanning forecast basedplanning andMRP Ineachprocedure thesystemcalculatesavailablestockdifferently MRP Procedures basedonconsumption in thepast MRP MRP Procedures Procedures controlledby MRP type in materialmaster MRP1view MRP Consumption based Reorderpoint planning Forecast based pl
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