GM-GP-5供方质量过程和测量程序
21页1、GP-5December,2001 EditionPurpose:Train Supplier personnel on changes to GP-5/GQTSProcess:Explanation of GP-5 enhancements and screen shots of GQTS enhancementsProduct:Understanding of process and system enhancementsOverview of changes made to the procedureOverview of PRR System Changes in GQTSDescription of GM SupplyPower GP-5 folderWhat does this GP-5 Training Include?Changes to GP-5Control and Rework CompanyA company approved by General Motors to perform controlled shipping level 2 inspections
2、 or other work necessary to ensure product quality.This company performs directly under the responsibility of the supplier.Line AccumulationsLine accumulations are defined as unavoidable discrepancies or singlecases of commodities where only initial response is needed.These PRRs will be issued on a monthly basis per part or part group.Definitions added to GP-5Quality Performance Reports Monthly 6 panel charts that graphically display the data contained in GQTS.Charts display the following:Major
3、Disruptions(Spills,Downtime,Stockouts)PRRsDiscrepant PartsPPMSourcing MetricsSupplier evaluation system that ranks each supplier manufacturing location in terms of overall quality in one of three categories:green,yellow or red.The ranking criteria are based on the historical commodityperformance.(Example Enhanced Metric Bid List)Changes to GP-5Definitions added to GP-5Changes to GP-5Packaging PRRs(section 4.2.2)Packaging PRR s are now defined as packaging issues that cause part/specification non
4、conformity,or effect salability of the part.Examples:Damaged part or material that was inadequately secured in the container Container was inadequately secured in the carrier vehicle and caused part/material damage Container design and/or fabrication was inadequate and caused part/material damage Container that has been damaged by improper handling and caused part/material damage Mixed pallets built incorrectly and caused part/material damage Parts not packaged to specification for serviceChange
5、s to GP-5Line Accumulation PRRs(section 4.3)The Line accumulation PRR should be entered in the system only after the full impact and the monthly quantity is available to the issuer.When it is appropriate for the plant,the PRR may be issued with the first occurrence of the discrepant part.Regular adjustments of the volume will then be made during the month.For awareness purposes,the issuer should indicate the possibility of adjustments when issuing the PRR.Changes to GP-5Problem Location and Dire
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