通用BIQ-S-Audit-Checklist(资深质量专家).xls

BIQSItem # BIQS Requirement BIQS Calibrator Guidelines (Look For) ScoreBIQS -1Nonconforming Material / Material Identification不合格品 /不合格品识别Team members have standardized work and understand what todo with non conforming / suspect material.团队成员拥有标准化作业并理解怎么处理不合格品 /可疑品Conforming material is handled, stored and identifiedappropriately.合格品被合适地处理、存储和识别Non conforming / suspect material is clearly identified and/orsegregated for review/disposition (i.e. appropriate color coding forfoot printing – red, yellow, green).不合格品 /可疑品被清楚地标识和 /或隔离，以备评审和处置（用合适的颜色规则来做印记 -红色，黄色，绿色）A containment method is in place to ensure that an effectivebreakpoint has been established. Containment activities andresults are documented.确定遏制方法来保证有效的断点已经被建立。

遏制活动和结果需要被记录Traceability is applied according to the traceability methods of thefinished product.根据成品的可追溯性方法，可追溯性已经获得应用Sample audit to verify that team members understand what to do with nonconforming /suspect material.随机抽查来确认团队成员正确理解不合格品 /可疑品的处理方法Confirm that conforming material is handled, stored and identified appropriately.确认合格品被合适地处理、存储和识别Confirm that nonconforming / suspect material is clearly identified and/or segregated.Red, Yellow, Green stoplight approach is adhered to for foot printing, containerization,table marking and tagging.确认不合格品 /可疑品被清楚地标识和 /或隔离，以备评审和处置。

红，黄，绿信号灯方法被遵守， 用来做印记，集装，表单标识和跟踪 Audit that all parts removed from the process are identified, accounted for (FTQ), andreconciled to eliminate mishandling of material.检查从过程中取出的所有零件已经被标识，考虑（ FTQ），排除材料处理不当问题Verify use of Department Containment Worksheets, with potential parts locations byoperation identified to ensure no parts are missed during a containment and all parts arereconciled. The containment worksheets must cover from the incoming material,process and shipment.确认部门遏制工作表单使用情况， 在遏制期间通过识别操作的可能零件位置来保证没有零件被遗漏， 所有零件都涉及到了。

遏制工作表单必须包含从进料、各工序和发货过程Scrap or Suspect parts/containers clearly segregated from other parts.Auto Reject stations with Locked reject bins, with controls on how bins are emptied toensure all parts are reconciled.报废或可疑品 /容器被清楚地同其它零件隔离自动拒收站拥有上锁的不合格品箱，控制如何清空不合格品箱来保证所有的不合格品被处理 How to Score -*怎样打分 -Green: A mature, well-defined, quality system or process is in place, being followed/utilized as directed, and the system or process does not place GM atunnecessary risk.绿色：一个成熟的、定义明确的质量体系或过程已经确立，这个体系正在作为指导地被执行 /使用，并且体系或过程对 GM来说没有风险。

Yellow: Quality system or process is in place, but is not followed/utilized as intended.黄色：质量体系或过程已经确立，但是没有按照计划执行 /实施Red: Quality system or process is not evident, or the current system or process in place puts GM at significant risk.红色：质量体系或过程不充分，或现有的体系或过程给 GM带来很大风险Nonconforming Material / Material IdentificationLayered AuditGM CONFIDENTIAL 3/10/15BIQS -2Layered Audit分层审核Layered audits are in place to assess compliance to standardizedprocesses, identify opportunities for continuous improvement , andprovides coaching opportunities.分层审核已经建立来评审标准化过程的符合性，识别持续改进的机会，提供培训机会。

Layered audit process is owned by Management. Audit plan shallinclude multiple levels of Management.分层审核过程归属于管理部门，审核计划必须包含多个管理层次Audits are tracked and their results recorded.审核计划被跟踪，审核结果被记录Follow up to address non compliance is in place.跟踪并解决不符合项的活动正在按计划进行Layered Audit is an effective tool to confirm the processes are operating at standard,and enhance continuous improvement.分层审核是一个有效的工具来保证过程符合标准，加强持续改进Leadership utilizes an audit process by going and seeing on the shop floor to checkprocess compliance, employee behavior and knowledge. Leadership uses LayeredAudit as an opportunity for coaching. Recognition is used to reinforce the rightbehaviors.领导层通过现场检查过程符合性、员工表现和是否具备相应知识来实施审核。

领导层运用分层审核作为培训的机会通过这样一种认可的方式来强化正确操作的意识Ask Leadership how Layered Audit works in the organization, who is involved in thelayered audit process, what is the frequency of layered audits.Is the layered audit sheet content relevant for the user (have each principle calibratorreview respective part of the audit sheet)? Layered audit questions are reviewed fromtime to time to focus on the plant weaknesses.询问领导者分层审核如何在组织中运作的，哪些人涉及在分层审核过程，分层审核的频率是多少对于使用者来说分层审核表单内容是否相关（每个规则校验人员是否各自评审对应的审核表单）？分层审核问题随着时间根据工厂薄弱环节进行评审更新。

Check that all findings are recorded on the audit sheet and those not solved within theshift are transferred to countermeasure sheets.检查所有审核发现均记录在审核表单中，如果这些问题在本班次没有得到解决，那么应该记录到对策表单中GM CONFIDENTIAL 3/10/15BIQS -3PFMEAsAll operations have been analyzed for risk using a PFMEA.PFMEA workshops must be done by cross functional teams,including manufacturing team member input. Risk Priority Number(RPN) values must be consistently applied using Severity,Occurrence and Detection ranking tables.所有操作工序都已经运用 PFMEA进行了风险分析。

PFMEA研讨会必须由交叉功能小组完成，包括制造团队成员风险顺序数（ RPN）值必须符合严重度、频度和探测度打分准则Failure modes are comprehended in the PFMEA (i.e. wrong parts,mixed parts, containment control, etc.).Look for PFMEAs to be available for all operations within the plant. Confirm PFMEAworkshops are done by cross functional teams, including mfg. tea。