aiagcqi9热处理系统评估中英文.doc

Special Process: Heat Treat Process Assessment特殊过程：热处理过程评估Question Number Question问题Requirements / Guidance要求/指导Objective Evidence客观证据Assessment 评估N/A 不适合Satisfactory 满意Not Satisfactory 不满意Needs Immediate Action 需要立即改进Section 1 - Management Responsibility & Quality Planning管理职责&质量计划现场是否配备有资格的热·全职、在册员工处理专业人员?·具备冶金和热处理专业知识·至少5年热处理操作经验或至少5年基础冶金教育及热处理经验Is there a dedicated and qualified heat treat person on-site? To ensure readily available expertise, there shall be a dedicated and qualified heat treat person on site. This individual shall be a full-time employee and the position shall be reflected in the organization chart. A job description shall exist identifying the qualifications for the position including metallurgical and heat treat knowledge. The qualifications shall include a minimum of 5 years experience in heat treat operations or a combination of a minimum of 5 years of formal metallurgical education and heat treat experience. 1.2 是否进行热处理的先期质量策划？（APQP） ·有APQP程序，每个零件进行了可行性研究和内部批准·相似零件能够组成零件族并得到定义·PPAP后，无顾客 未批准的过程更改·重大过程更改的澄清应联系顾客并保持记录1.2 Does the heat treater perform APQP? The organization shall incorporate a documented Advance Product and Quality Planning (APQP) procedure. A feasibility study shall be performed and internally approved for each part. Similar parts can be grouped into part families for this effort as defined by the organization. After the Production Part Approval Process (PPAP) is approved by the customer, no process changes are allowed unless approved by the customer. The heat treater shall contact the customer when clarification of process changes is required. This clarification of significant processes change shall be documented. ·具有文件化的PFMEA管理程序并确保PFMEA得到更新以反映当前零件的质量状态·PFMEA’s适用与每个零件或零件族，体现了从接收到发运的所有过程步骤和所有关键的过程参数·有组织或顾客确定的重要或关键特性应得到识别、定义和体现在FMEA’s中·应有包括生产操作者在内的跨功能小组来开发PFMEA ·每年应考虑解决高的风险系数（RPNS）的项目PFMEA‘s是否得到更新，并与目前的过程相一致？Special Process: Heat Treat Process Assessment特殊过程：热处理过程评估Question Number Question问题Requirements / Guidance要求/指导Objective Evidence客观证据Assessment 评估N/A 不适合Satisfactory 满意Not Satisfactory 不满意Needs Immediate Action 需要立即改进The organization shall incorporate the use of a documented Process Failure Mode and Effects Analysis (PFMEA) procedure and ensure the PFMEAs are updated to reflect current part quality status. The PFMEA shall be written for each part or part family or they may be process-specific and written for each process. In any case, they shall address all process steps from part receipt to part shipment and all key heat treat process parameters as defined by the organization. A cross-functional team, including a production operator, shall be used in the development of the PFMEA, and items with the highest Risk Priority Numbers (RPNs) shall be addressed annually. All significant or critical characteristics, as defined by the organization and its customers, shall be identified, defined, and addressed in the PFMEA. Are heat treat PFMEA's up to date and reflecting current processing? ·具有文件化的控制计划管理程序确保控制计划得到更新，以反映当前的控制·使用于每个零件或零件族，体现了从来料接收到零件发运的所有过程步骤、所有关键的过程参数和所使用的设备·应有包括生产操作者在内的跨功能小组来开发控制计划·与作业指导书（Work Instructions) 、工艺流程卡（Shop travelers）、PFMEA‘s保持一致性·由组织或顾客确定的重要或关键特性应得到识别、定义和体现·针对过程和产品特性评估的样本大小和抽样频率应该与该过程表中的和节中的最低要求保持一致控制计划是否得到更新，并与目前的过程相一致？The organization shall incorporate the use of a documented Control Plan procedure and ensure the Control Plans are updated to reflect current controls. The Control Plans shall be written for each part or part family or they may be process-specific and written for each process. In any case, they shall address all process steps from part receipt to part shipment and identify all equipment used and all key heat treat process parameters as defined by the organization. A cross-functional team, including a production operator, shall be used in the development of Control Plans, which shall be consistent with all associated documentation such as work instructions, shop travelers, and PFMEAs. All significant or critical characteristics, as defined by the organization and its customers, shall be identified, defined, and addressed in the Control Plans. Sample sizes and frequencies for evaluation of process and product characteristics shall also be addressed consistent with the minimum requirements listed in the Process Tables, Sections 3.0 and 4.0. Are heat treat process control plans up to date and reflecting current processing? Special Process: Heat Treat Process Assessment特殊过程：热处理过程评估Question Number Question问题Requirements / Guidance要求/指导Objective Evidence客观证据Assessment 评估N/A 不适合Satisfactory 满意Not Satisfactory 不满意Needs Immediate Action 需要立即改进1.5 1.5 1.6 1.6 所有相关的或引用的规范是否为最新的和可用的？包括但不限于：SAE、AIAG、ASTM、GM、FORD、DC等Are all heat treat related and referenced specifications current and available? For Example: SAE; AIAG, ASTM, General Motors, Ford, and DaimlerChrysler. 对所有的操作过程是否有书面的过程规范？Is there a writt。