catia复合材料模块.ppt

Confidential Information达索复合材料模块简介整理课件Confidential InformationV5 PLM叶片复合材料设计流程Pre-dimentionning« As designed » certification« As built » certificationAs programmed  certificationProduct analysisReal Process ExecutionShopfloorPre-designProduct preparation for mfgProduct detailed design体验制造仿真设计ATL & AFP on gantryLaser projection AFP on RobotNesting / CuttingResource programming & simulationProcess planningE Ply bookConfidential InformationV5CAA 产品介绍产品介绍Pre-dimentionning« As designed » certification« As built » certificationProduct analysisReal Process ExecutionShopfloorPre-designProduct preparation for mfgProduct detailed design体验仿真设计Design to AnalysisFiber SimulationFor Hand Lay-up制造RTM simulationATL & AFP on gantryLaser projection AFP on RobotNesting / CuttingProcess planningE Ply bookAs programmed  certificationATL&AFPHand lay-upResource programming & simulationFiber SimulationFor AFPConfidential InformationF(x)F(x)叶片复合材料设计叶片复合材料设计Composites structure definition Mold definitionParametric Profiles definition Parametric Blade OML definition Composites data output Hand layupATL/AFPRTM/VRTMPreliminary designDetail designManufacturingdesignF(x)F(x)Quality /NDI NDTManufacturing simulationManufacturing设计流程Coupled FEAStructural + aerodynamic OptimizationOptimizationOptimizationOptimization+Aerodynamic simulation+Confidential Information叶片复合材料设计流程Confidential Information制造 Ply approachPrepare the part for fabrication processCPDCPD复合材料设计流程复合材料设计流程Plies from zoneassociativityCreation from engineering partSynchronization ability打样设计 (OPTIONAL)Laminate definitionQuickly generate high number of plies sharing same boundaries详细设计 Ply approach Adapt and rework the part 1- 区域设计 :•Surface OML•boundaries2- 实体切片:•Surface OML•boundaries•3D shape of the part3- 网格:•Surface OML•Assembly context 输入+R18 LAR18 LAExport to manufacturingCheck & Analyze DesignDesignDMU & reviewDesignImport/Export/ReoderCheck & Analyze DMU & reviewExportImport/ExportFEA4- 分层 •OML surface•boundariesConfidential Information3 automated preliminary approaches : +=+=+=Z1Z29030Carbon 22Kevlar 20ZonesGRIDSlicingZ1Z2Z3... … 9030Carbon 22Kevlar 20TL1TL1TL1TL1Regular partsStiffened pannelMonolithic Part managed by a thickness lawConfidential InformationAn adapted solution for various composites designShaftBladeSpar  Ply Direct approach Grid approach  Solid slicing Confidential InformationDASSAULT SYSTEMES Page9Model Preparation OML Surface Assembly Context Composites Parameters Grid Panel Definition Reference Elements Clearance & Drop-off constraintsGrid creation Grid creation Thickness Laws ImportVirtual Stacking Management Stacking Rules Plies Stacking Management Plies Shape OptimizationPlies Creation from Grid Min Crossing vs. Max Weight Saving Drop-off Patterns Fallback options叶片面板打样设计叶片面板打样设计Confidential InformationDASSAULT SYSTEMES Page10 Plies Modification Local Drop-off ManagementSolid/IML from Plies Iso-thickness Areas Solid creationDetailed Plies from Grid 3D Documentation 3D Sections On-the-fly Visualization FTA Annotations Data Query Core Sampling Numerical Analysis叶片面板详细设计叶片面板详细设计Confidential InformationDASSAULT SYSTEMES Page11 Slicing Curves creation from Zones and Solid Associative Conceptual Solid from Zones Zones Definition Geometry , Laminate Transition ZonesModel Preparation OML Surfaces (C Channels, Caps) Composites Parameters Detailed Plies creation from Zones & Solid Slicing翼梁详细设计翼梁详细设计Confidential Information叶片CAE分析介绍Confidential Information设计设计/仿真仿真 迭代优化迭代优化•与工程师级的与工程师级的CATIA GPS功能完全集成功能完全集成–V5 Integrated Link with FEA –Automated Composite Properties Transfer –Linear Solver CATIA Elfini –Dedicated Post processing•与专家级的与专家级的Abaqus完全集成完全集成–CATIA FMS mesh and CPD properties imported into ABAQUS CAE through one single file–Bi-directional associativity between ABAQUS and CATIA •Ply definition modified inside ABAQUS CAE can be imported into CATIA CPD •Modification can be accepted or rejected by the CPD user through an easy-to-use interface•正在开发与其他正在开发与其他CAE求解器的接口求解器的接口–Link to ANSYS, SYSPLY , SimXpert … Buckling of a stiffened panel 13整理课件Confidential Information优化优化 !几何复合材料•# ply•Orientation of plies•Material •…•Weight•Buckling casis•Failure Criteria•Flat pattern … 制造使用Isight在几何模型和仿真结果之间进行反复迭代优化OptimizationOptimizationBefore optimisationafter optimisationOptimizationOptimization•Parametric definition of the geometry •…F(x)F(x)整理课件Confidential Information叶片制造工艺仿真介绍Confidential Information端到端的端到端的DELMIA解决方案解决方案Enable change manageable and concurrent composites planning, programming and executionWaterJet&Ultra-sonic Cutting, Non Destructive InspectionPerform Process Planning in DELMIAExecute Work InstructionsDistribute Machine Code DataOptimize Processes ATL/AFP Machine/RobotsMetrology, and ReportingAuthor Work InstructionsConfiguration-managed and effectivity-controlled Product/Process/ResourceInfrastructureDesign in CATIA Composites Part Design (CPM)StitchingAutomated Processes: Simulate and Program Machine with DELMIAConfidential Information三维生产作业指导书三维生产作业指导书Confidential InformationCoriolis Composite short (final part).aviAFP: Coriolis Composites CatFiberManufacturing DemoConfidential InformationStitching robotsDelmia V5 based Simulation/Programming Solution for Robotized Stitching (Tufting)RequiresDelmia V5 Robotics (WL2+OLP)Cenit FasTIP or FastSURFPIK customizationFor robotized stitching workcellsStaubli, Kuka, ABB … robotsManagement of auxiliary devices (positioner, head)Path generation, Simulation and OLPConfidential InformationNon Destructive TestingRobotic Simulation and Programming for non-Destructive TestingFor:Industrial robots (ABB, Kuka, Staubli…)Dedicated NDT machines (IntelligeNDT…)Supports various NDT sensors:UltraSonic sensorEddy current sensorHoles Management (automatic avoidance)Requires:Delmia V5 Robotics (FP2+OLP)Cenit FastSURFReferences:Eurocopter GermanyDassault Aviation (with Alema workcell)CEA LIST Saclay (Gerim/Ontrac project)UltraSonic Testing, EC GermanyCEA LIST Saclay (France)20Confidential Information可量测性可量测性•From single team project to WW collaboration–Collaborative Workspace •Unique integrated V5 & V6 environment to communicate across teams, between OEMs and Suppliers or with cross-functional disciplines including Stress, Digital Mock-up, Tooling, Shop Floor,…•Design Anywhere, Build Anywhere : Native Model Based Definition compliance for Mock-up reviews of Composites entities via a Low-End-Viewer, without CATIA license.–Concurrent Engineering•Support of Instant Collaboration for both –Design/Design : merge functionalities/symmetries–Design/Manufacturing situations with Synchronization mechanisms•Get the best in class tool according your maturityTape LayingHand Lay-upRTMFiber Placement21整理课件Confidential Information成功案例整理课件Confidential Information在六大行业中超过在六大行业中超过300个成功案例个成功案例SUPPLIERSAIRFRAME OEMPROPULSIONAUTOMOTIVEOTHERSENERGYRACINGSUPPLIERSCARSSHIPBUILDINGSHIP BUILDERSYACHTSCONSTRUCTIONCONSUMER GOODSConfidential Information成功案例参考成功案例参考 •White paper•Article on JEC Magazine #49•Frontier windConfidential Informationtime达索解决方案优势总结达索解决方案优势总结1.仿真仿真1.减少出现裂缝的风险2.仿真失效方式3.停止过度安全设计2.自动化制造自动化制造 (ATL/AFP)1.提高叶片制造速度 2.提高质量3.质量质量 / 准确性准确性1.提高产品寿命2.提高效率3.提高生产质量4.协同协同1.减少协同设计的时间2.能对同一数据源进行优化3.创建更好的生产指导书5.优化优化 1.重量2.材料3.成本设计制造使用$W + txConfidential InformationPlease email rémi dornier : roi@3DS.comRémi Dornier DS HQ Composites expert Questions ? Confidential InformationThank You!。