QM质量管理系统简要模板.ppt

SAP质量模块 HFL-SAP QM module 质量管理 Quality Management1·质量计划 ·Quality Planning·质量检验 ·Quality Inspection·质量通知单 ·Quality Notification·主数据 Master data ·检验计划 Inspection Plan ·基本数据Basic data·检验批 Inspection lots ·结果记录Results record ·缺陷记录Defects record·客户投诉 Customer complaint ·内部问题 Internal problem ·供应商问题 Supplier problem ·质量成本 Quality CostSAP质量模块 HFL-SAP QM module 质量管理 Quality Management2供应商 Supplier客户 Customer收货 GR生成检验批 Insp. Lot接受 UD=A仓库 Warehouse生产 Production生产检验批 Insp. Lot接受 UD=A仓库 WarehouseUD=R 拒收拒收/返工 UD=RQ3通知单 Q3-Not.Q2通知单 Q2-Not. ZQ22 QM 订单 QM-Order ZQ22文档管理 DMS; 8D报告 8D-Reports,...抱怨 Complaint8D报告 8D-Report退货单 Return delivery贷项凭证 Debit noteQ1通知单 Q1-Not.投诉 Complaint8D-ReportCredit memo 借项凭证质量等级自动改变 Q-level change automatically文档管理 DMS 8D报告 8D-Reports,...Customer Return order 客户退货订单FIWMWM工时 Hours 分析, analysis报废, scrap…WM工时 Hours 分析, analysis报废, scrap…WMPPSDFIWMPRSAP的质量管理模块通过质量计划，质量检测，质量通知单这些功能，将采购，生产，仓库，财务，销售等部门紧密链接 成一个生产控制系统。

Quality management system in SAP using quality planning, quality inspection, quality control, quality notification to link purchase, production, warehouse, FICO, sales departments together to be a production control system.SAP质量模块 HFL-SAP QM module 生产的质量控制 Quality control during production3生产 Production生产成品确认登记 Production booking物料检验过程 Finished product inspection检验 Check质量等级 Quality level质量检验必要性 Inspection necessary物料是否可以返工 Can material be reworked?检验员选择决策“接受” Manually Usage decision “Accept“质量订单 QM-orderQ3质量通知单 Q3-notification决策“返工” UD=Rework决策”报废” UD=scrap返工 Rework在质量订单中输入人工机器及材料 成本 Post machine and labor cost, scrap material in QM order合格产品 Product Ok决策“有记录的决策变更” Use transaction “UD change with history“. 放行该批次所有在质量检验区域或扣留区域 内的物料为非限制性使用状态 Release material as unrestricted use from Q -inspection stock or blocked area非限制使用物料库存 Material in unrestricted stock创建Q3质量通知单及质量订单 , 记录在检验批中 Q3-notification and QM-order, record in inspection lot扣留该批次所有物料 Post inspection lot stock (complete quantity) as blocked质量等级自动变更 Quality level is automatically updated物料报废 Material as scrap否No是Yes自动决策“接受” Automatic Usage decision “Accept“质量等级自动变更 Quality level is automatically updated合格Ok不合格NOK是Yes否No将该批次所有物料都转移到质量检验 区域(带质量标记)或扣留区域 Leave material(complete quantity) in the Q-inspection stock(with Q flag) Or post complete quantity into the blocked area.跳批Skip物料基础信息维护 Material master data maintenance: 检验类型 Inspection type 检验特性 Inspection characteristic 跳批规则 Skips rules 决策规则等 Usage decision rules, ...检验计划维护 Inspection plan maintenance: 控制计划定义的检验项目 Inspection item according CP 动态检验规则等 Dynamic rules, ...是Yes报废在该质量订单中 Scrap on the QM-order.通过物料移动信息及相应的质量标识，系统中物料的状态可以很好的区分并和实物的状态保持一致。

With the movement type and Q status of material, the products and parts in the system can keep the same status physical material. SAP质量模块 HFL-SAP QM module 来料质量控制 Quality control in incoming4供应商 supplier来料Incoming goods是否需要检验 Inspection?质量信息记录更新 Quality info record procurement是 yes否 no非限制使用库存 Material in unrestricted stock批量检验 inspection lot serieUD手动接收 Usage decision(UD)=AUD手动拒收 UD=R(rejection)正常 ok异常 nok跳批 Skip-lot 是 yes 质量等级跳批 quality level=skip检验 Check UD自动接收 Aut. UD=A(acceptance)否 no 质量等级检验物料转移到质量扣留区 material in blocked areaQ2通知单 Q2-notification质量订单输入返工，报废等信 息 QM-order ZQ22 for rework and component scrap...索赔费用通过任务下给财务 Correction task to controling供应商 supplier费用 costs物料退回 Return of the material抱怨 Complaint8D报告 8D-report通过物料移动信息及相应的质量标识，系统中物料的状态可以很好的区分并和实物的状态保持一致。

With the movement type and Q status of material, the products and parts in the system can keep the same status physical material. SAP质量模块 HFL-SAP QM module 客户抱怨管理 Customer complain management 5客户抱怨 Customer Complain物料号码 Material No 物料版本 Revision level 生产工厂 Plant 客户代码 Customer code 销售组 Sales organization 发货通道 Distribution channel 部门 DivisionQ1 通知单 Q1 Notification0KM1 零公里抱怨不带缺陷件返回0-km without parts test 0KM2 零公里抱怨带缺陷件返回0-km with parts test 0KM3 零件因质量原因被海拉自行返回Goods taken back cause of quality reason FA1 售后抱怨不带缺陷件返回Field failure without parts test FA2 售后抱怨带缺陷件返回Field failure with parts test FA3 售后抱怨超过整车质保带零件返回Field failure outside of warranty (test) FA4 售后抱怨超过整车质保不带零件返回Field failure outside warranty (no test) LOG1 物流退货不关系客户订单Logistics (not including commercial) LOG2 物料退货关系客户订单Logistics (commercial only) LOG3 物流退货不关系质量问题Logistic (not Q-relevant job files) 缺陷件实验分析 Failure part experiment analysis富维海拉供应商造成 Caused by supplier富维海拉造成 Caused by HFL客户造成 Caused by customerQ2通知单抱怨/抱怨供应商 Q2 Notification /Complain supplier供应商整改报告/8D关闭 CloseQ3通知单抱怨/抱怨厂内 Q3 Notification /Complain HFL厂内整改报告/8D反索赔客户 Claim customer关闭 Close。