复件 上海宝冶_冶金机械设备安装工程施工规程_轧钢设备.pdf

Q/BYJ 上海宝冶建设有限公司企业标准 Q/BYJ15 –2003 冶金机械设备安装工程施工规程 轧钢设备 Construction regulation of metallurgical machinery installation engineering Mill equipment 2003-12-30 发布 2004-01-01 实施 上海宝冶建设有限公司 发 布 关于发布企业标准关于发布企业标准 《冶金机械设备安装工程施工规程《冶金机械设备安装工程施工规程 轧钢设备》 的通知轧钢设备》 的通知 企标(2003)年 18 号 各二级公司、机关部（处）室、项目部： 根据《关于下达〈宝冶建设 2003 年度企业技术标准编制设计〉的通知》 （宝冶建设发[2003]183 号） 的要求，上海宝冶建设有限公司机械设备安装分公司组织编制了《冶金机械设备安装工程施工规程 轧钢设备》 ， 现经技术委员会审查， 建设公司总工程师批准为企业标准， 编号为 Q/BYJ15—2003， 自 2004 年 1 月 1 日起实施 本施工规程由技术中心负责归口管理，由上海宝冶建设有限公司机械设备安装分公司负责解释。

上海宝冶建设有限公司 2003 年 12 月 30 日 前前 言言 本规程是《冶金机械设备安装工程施工规程》系列中的规程之一其系列规程的名称如下： ——《机械设备安装工程施工规程 通用规定》 ——《机械设备安装工程施工规程 轧钢设备》 ——《冶金机械设备安装工程施工规程 炼铁设备》 ——《冶金机械设备安装工程施工规程 液压、气动和润滑系统》 本规程（轧钢设备）由上海宝冶建设有限公司机械设备安装分公司提出并负责解释 本规程（轧钢设备）由上海宝冶建设有限公司技术中心归口 本规程（轧钢设备）起草单位：上海宝冶建设有限公司机械设备安装分公司 本规程（轧钢设备）主要起草人：傅仁杰、庞鸣梁 本规程（轧钢设备）审定人：程培兴、谌南安、徐英马录、吕玉平、江园春 引 言 我国已加入 WTO，各行各业加快了与国际接轨的步伐，建筑业也不例外，建设部为了 推进与国际接轨，结合《中华人民共和国建筑法》 、 《建筑工程质量管理条例》中对工程质量 管理提出的要求，按照建设部标准定额司提出《关于对建筑工程质量验收规范编制的指导意 见》及“验评分离，强化验收，完善手段，过程控制”的指导思想，建设部已修订发布了 GB50300-2001《建筑工程施工质量验收统一标准》系列标准（共 16 本） ，并要求在 2003 年 1 月 1 日之后开工的建筑工程按照新的质量验收系列标准执行， 而对有关施工工艺、 试验检测、 质量评级等方面的标准规范尚未进行修订，一时满足不了施工企业施工生产需要。

为了推行新的质量验收系列标准，国家提倡施工企业自行编制适应企业自身需要、符合 企业发展和体现企业生产力水平的技术标准，借以规范企业施工行为，因此由企业自行建立 标准体系和标准文本是国家标准体系改革的大势所趋，也是企业施工技术水平和质量保证能 力的体现 因此，为了满足宝冶建设施工生产的需要，适应国家标准体系改革需要，并在冶金机械 轧钢设备安装工程施工过程中做到技术先进、经济合理、确保质量，特制定本规范，借以完 善和充实宝冶建设技术标准体系 为了不断提高企业标准水平，使企业标准处于动态管理状态中，在执行本规程过程中， 注意总结经验积累资料，随时将有关意见和建议反馈至宝冶建设技术中心 I 目 次 前言 引言 1 范围 ························································································································ 1 2 规范性引用文件 ········································································································· 1 3 术语和定义 ··············································································································· 1 4 一般规定 ·················································································································· 1 5 轧机主机系列设备 ······································································································ 2 5.1 适用范围 ················································································································ 2 5.2 单机架轧机机组设备安装程序 ····················································································· 2 5.3 多机架轧机机组设备安装程序 ····················································································· 2 5.4 单机架轧机底座安装 ································································································· 2 5.5 多机架轧机底座安装 ································································································· 4 5.6 轧机底座的形状为梯形底座的安装 ··············································································· 6 5.7 单机架和多机架轧机的机架吊装、找正和组装 ································································ 6 5.8 梯形底座轧机的机架吊装、找正和组装 ········································································· 9 5.9 换辊装置安装 ·········································································································· 9 5.10 主减速机安装 ······································································································· 10 5.11 齿轮机座安装 ······································································································· 10 5.12 立辊和机前大小立辊轧机安装 ·················································································· 11 5.13 机械压下装置安装 ································································································· 11 5.14 带钢连轧机机架间的轧制线调整（高低）装置、侧导板和活套挑安装 ······························· 11 5.15 万向接轴安装 ······································································································· 12 6 1—2—3—4 型森吉米尔轧机（20 辊轧机） ····································································· 12 6.1 轧机投刻的中心标记 ································································································ 12 6.2 轧机/齿轮机底座安装 ······························································································· 12 6.3 机架安装 ··············································································································· 13 6.4 齿轮机座安装 ········································································································· 13 6.5 进出口导向辊安装 ··································································································· 13 6.6 换辊装置安装 ········································································································· 13 6.7 万向接轴安装 ········································································································· 13 7 定宽机（大侧压机） ·································································································· 13 7.1 日、德设备的不同设计 ····························································································· 13 7.2 IHI 定宽机主要安装顺序 ··························································································· 14 7.3 IHI 定宽机安装 ··········。