风机故障处理手册.doc

作作业业指指导书导书文件名称：文件名称：《 《风风机故障机故障处处理手册理手册》 》文件文件编编号：号： 编编 制：制： 审审 核：核：批批 准：准：目目 录录1.1. 目的目的..............................................................................................12.2. 适用范围适用范围......................................................................................13.3. 职责职责..............................................................................................14.4. 故障分类故障分类......................................................................................25.5. 故障处理故障处理......................................................................................35.15.1 第一类故障第一类故障..................................................................................35.1.1 CPU 类故障.........................................................................35.1.2 UPS 类故障.........................................................................45.1.3 变压器类故障....................................................................75.1.4 防雷保护类故障................................................................85.1.5 风速风向类故障................................................................95.1.6 航标灯类故障..................................................................155.1.7 机舱冷却类故障..............................................................165.1.8 机舱震动类故障..............................................................185.1.9 机柜加热类故障..............................................................205.1.10 机柜冷却类故障............................................................215.1.11 结冰类故障.....................................................................235.1.12 版本类故障....................................................................235.1.13 熔丝类故障.....................................................................245.1.14 停机类故障....................................................................255.1.15 叶轮刹车类故障............................................................265.1.16 叶轮位置类故障............................................................285.1.17 叶轮转速类故障............................................................295.1.18 液压站类故障................................................................315.1.19 主轴类故障....................................................................365.1.20 初始化类故障................................................................375.25.2 第二类故障第二类故障................................................................................395.2.1 齿轮箱类故障..................................................................395.2.2 发电机类故障..................................................................455.2.3 PROFIBUS 类故障.............................................................535.2.4 偏航类故障......................................................................605.2.5 安全链类故障..................................................................655.35.3 第三类故障第三类故障................................................................................705.45.4 第四类故障第四类故障................................................................................845.4.1 变流器故障......................................................................845.4.2 ABB 变流器 AC800-67 常见故障...................................1035.55.5 第五类故障第五类故障..............................................................................1165.5.1 LUST 变桨故障...............................................................1165.5.2 SSB 变桨故障.................................................................1616.6. 厂家产品介绍厂家产品介绍..........................................................................1796.16.1 倍福倍福..........................................................................................1796.1.1 CX1020 介绍及故障处理方法.......................................1796.1.2 I/O 模块介绍及故障处理方法.....................................1866.1.3 TwinSAFE 介绍及故障处理方法...................................1996.26.2 PLCPLC 故障故障...................................................................................2046.36.3 滑环滑环..........................................................................................2066.3.1 滑环的检查....................................................................2076.3.2 滑环的清洗....................................................................2086.46.4 齿轮箱齿轮箱......................................................................................2177.7. 故障案例故障案例..................................................................................220作业指导书作业指导书 OperationOperation GuidanceGuidance BookBook 标 题：《风机故障处理手册》修改状态：0 文件编号：GP/WI-003-013版本号： A第 1 页 共 223 页1.1. 目的目的为使调试人员能够科学正确的排除故障，手册中对典型厂家的设备故障处理方法进行了详细说明，图文并茂，旨在使现场调试技术正规化、标准化，提高故障的处理效率和处理效果。

2.2. 适用范围适用范围本指导书由国电风电设备调试所组织编制、审查、批准后生效，在风机安装调试现场执行本故障处理手册是针对于国电联合动力技术有限公司的 UP77和 UP82 两种机型编写，详细分析了风机所有故障出现的原因和发生条件，触发的停机类型等，并给出了具体的处理方法，是现场调试人员重要的作业指导，也可做为新员工的学习资料3.3. 职责职责风电设备调试所现场所有人员必须详细阅读、理解本故障处理手册内容，参考故障处理方法解决实际遇到的风机故障，确保机组安全、高效的运行作业指导书作业指导书 OperationOperation GuidanceGuidance BookBook 标 题：《风机故障处理手册》修改状态：0 文件编号：GP/WI-003-013版本号： A第 2 页 共 223 页4.4. 故障分类故障分类手册中涵盖了风机故障 500 多个，共分为五大。