特雷克斯矿车变速箱电子控制CE课件.ppt

1PRODUCT TRAINING C.E.C. 2ALLISON TRANSMISSION2PRODUCT TRAINING SUMMARY 概述概述l Power Start-Up Circuits 启动线路启动线路l ECU and Connections ECU和接头和接头l Major Components 元件组成元件组成l Vehicle Interface Wiring 车辆内部接线车辆内部接线l Transmission Wiring 变速箱接线变速箱接线l Gearshift Harness 换档选择器线束换档选择器线束l Retarder Controls 缓行器控制缓行器控制l System Diagnostics 系统故障诊断系统故障诊断l General Troubleshooting 故障排除程序故障排除程序3PRODUCT TRAINING ·NEW ELECTRONIC CONTROL FOR 5/6/8/9000 SERIES IS CEC2 ·新型的电子控制 CEC2 可用于5/6/8/9000 系列·SOME CEC1 COMPONENTS NO LONGER COMMERCIALLY AVAILABLE·某些CEC1的元件已不再生产·REMAINING CEC1 SUPPLY WILL BE EXHAUSTED·剩余的CEC1元件可作为备件提供CEC2 - COMMERCIAL ELECTRONIC CONTROLS VERSION 2 商用商用 电子电子 控制控制·DIRECT REPLACEMENT FOR CEC1 直接替换CEC1·MAINTAINS SHIFT QUALITY 提高换档质量·TRANSPARENT TO END USER Effective 1st January 2001C.E.C. 2 BACKGROUND CEC 2的含义的含义4PRODUCT TRAINING M5610A Replaces替代 M5600AM6610A Replaces替代 M6600AM8610AReplaces替代 DP8963(Effective from T7831194)TRANSMISSION DEFINITION变速箱更改变速箱更改5PRODUCT TRAINING WELDING PROCEDURE焊接程序焊接程序BEFORE WELDING ON TRUCK;在车上焊接前在车上焊接前•TURN KEY-SWITCH OFF关闭启动钥匙开关•TURN MASTER SWITCH OFF关闭总电源DISCONNECT;断开断开•BATTERY SUPPLY & EARTH CABLES 电瓶供电线和地线•ALTERNATOR EARTH & SUPPLY CABLES发电机接地线和供电线•TRANSMISSION ECU 变速箱 电脑•ENGINE ECM 发动机电脑•ANY OTHER ELECTRONIC OPTIONS ie. 和其他选装件REAR VIEW TV, LUBE SYSTEMS etc.6PRODUCT TRAINING WIRE/CABLE COLOURS线束和电缆的颜色识别线束和电缆的颜色识别N-BROWN棕棕U-BLUE蓝蓝R-RED红红P-PURPLE紫紫G-GREEN绿绿L- LIGHT GREEN浅绿浅绿W -WHITE白白Y-YELLOW黄黄B-BLACK黑黑S-SLATE (GREY)灰灰O-ORANGE橘黄橘黄K-PINK粉粉EXAMPLE;例如例如R/W - RED/WHITE R/E –红红/白白 主颜色为红色主颜色为红色•MAIN COLOUR RED •WITH WHITE TRACER其其上有白条上有白条7PRODUCT TRAINING Abbreviation缩写Termination Point 插头AGNDAnalog Return (Ground)接地线ASOLSolenoid A - Main Valve Body Cover A电磁阀在主阀体BSOLSolenoid B - Main Valve Body Cover B电磁阀在主阀体CSOL Solenoid C - Main Valve Body Cover C电磁阀在主阀体DDRDDiagnostic Data Reader – Deutsch 故障测试仪DDRPDiagnostic Data Reader - Packard故障测试仪DSOLSolenoid D - Main Valve Body Cover D电磁阀在主阀体ECU-SElectronic Control Unit - Selector (S) Connector ECU S 插头ECU-TElectronic Control Unit - Transmission (T) Connector ECU T插头ECU-VElectronic Control Unit - Vehicle (V) Connector ECU V车辆接头ESOLSolenoid E - Main Valve Body Cover E电磁阀在主阀体FSOLSolenoid F - Main Valve Body Cover F电磁阀在主阀体GSOLSolenoid G - Main Valve Body Cover G电磁阀在主阀体H/JSOLSolenoid H/J - Trim Boost or 1-2 Cover H/J电磁阀在辅助 增压阀或1-2档盖 ISOL Solenoid I - Solenoid I - 1-2 Cover I电磁阀1-2档盖J1939J1939 Data-link From ECU Selector (S) Harness J1939 数据线从 ECU S 插头 KSOLSolenoid K - Lockup Cover K 电磁阀在 闭锁阀TERMINATION POINTS插头插头 – ABBREVIATIONS缩写缩写8PRODUCT TRAINING Abbreviation缩写Termination Point 插头名称LOWLow or 1-2 Cover 低速档或1-2 档LULockup Cover 闭锁阀MNVBMain Valve Body Cover 主阀体NEInput (Engine) Speed Sensor发动机输入速度传感器NOOutput Speed Sensor输出速度传感器NTTurbine Speed Sensor 蜗轮速度传感器PSSPrimary Shift Selector 换档选择器RNGTRMChassis Ground Ring Terminal 底盘地线SCISerial Communication Interface串行通信接口TBTrim Boost Cover 辅助增压阀盖TEMPSump Temperature Sensor - Lockup cover油槽温度传感器在闭锁阀TPSThrottle Position Sensor 油门位置传感器VIMVehicle Interface Module 车辆接线模块VIWVehicle Interface Wiring 车辆内部接线TERMINATION POINTS插头插头 – ABBREVIATIONS缩写缩写9PRODUCT TRAINING C.E.C. 2 - MAJOR COMPONENTSC.E.C2-主要元件主要元件10PRODUCT TRAINING · New To CEC2Display显示Range & Mode Switches档位和模式开关INPUTS & OUTPUTS NOT WIRED THROUGH THE VIM ARE WIRED USING VIW CONNECTORS输入和输出并非线连接,而是通过VIM接到VIW接头上·SHIFT SELECTOR换档选择器·ECU电脑电脑TRANSMISSION变速箱变速箱·OUTPUT SPEED SENSOR输出速度传感器·TURBINE SPEED SENSOR·蜗轮速度传感器·ENGINE SPEED SENSOR·发动机速度传感器·TEMPERATURE SENSOR·温度传感器·SOLENOIDS电磁阀VIW or VIMTPS油门位置传感器INPUT FUNCTIONS输入特性OUTPUTFUNCTIONS输出特性C.E.C. 2 ELECTRONIC COMPONENTSCEC2主要元件主要元件11PRODUCT TRAINING ACCEDBFA - ECUC - Transmission Harness (T) 变速箱线束E - Interface Box内部接线盒B - Shift Selector (PSS)档位选择器D - Vehicle/Shift Harness (VIW) 车辆/换档选择器线束 F - Console Harness 控制台线束GENERAL HARNESS LAYOUT线束布置线束布置STV12PRODUCT TRAINING 24V SUPPLY24V 供电供电C.E.C. 2 - E.C.U.Transmission Connection (T)变速箱接头Vehicle Connection (V)车辆内部接头Shifter Connection (S)换档选择器接头13PRODUCT TRAINING R1 - Check Transmission (K60)检检查变速箱灯查变速箱灯R2 - Neutral Start (K14)空挡启动空挡启动R3 - Reverse (K17)倒档警报倒档警报R4 - Body Up (K35)车箱举升车箱举升R5 - Delta ( ) P (K39)ΔP压差压差R6 - Lock Up Off (K20)闭锁解脱闭锁解脱R7 - Converter Drive (K20)变扭器变扭器驱动驱动R8 – 选装选装 (Option)R9 – 选装选装 (Option)FIS - Ignition Signal 10A (F64)点火点火信号保险信号保险K1 - Manual/Automatic (S52)手动手动/自动换档模式自动换档模式K2 - Power/Economy (S53)经济经济/动力模式动力模式FISR1R2R3R4R5R6R7K1K2To Shift Control (S & V) Harness (VIW)到换档控制线束To Console Harness到控制台线束INTERFACE BOX TR45/60/70/100内部接线盒R8R914PRODUCT TRAINING SHIFT SELECTOR (PSS)档位选择器档位选择器15PRODUCT TRAINING E发动机速度传感器T蜗轮速度传感器SENSORS AND SOLENOIDS传感器和电磁阀传感器和电磁阀16PRODUCT TRAINING Fuse 15A - 7 off7个保险15A Timer Relay定时继电器Power Relays - 4 off4个电源继电器POWER MODULE 电源模块电源模块17PRODUCT TRAINING POWER - START UP CIRCUIT电源电源-启动线路启动线路18PRODUCT TRAINING POWER MODULE电源模电源模块块INTERFACE BOX接线盒接线盒E.C.U.K1 - ENGINE STARTER RELAY发动机启动发动机启动继电器继电器NEUTRAL START RELAY (R2)空档启动继电器（空档启动继电器（R2））S2 - KEY SWITCH 钥匙开关钥匙开关V-CONNECTIONV接头接头CONSOLE HARNESS控制台线束控制台线束VIWCAB BULKHEAD驾驶室前壁驾驶室前壁TYPICAL POWER START-UP CIRCUIT电源启动线路电源启动线路R219PRODUCT TRAINING VEHICLE FUSE BOX保险盒保险盒Fuse Banks;保险盒ABCF1 to F12F13 to F24F25 to F36ABCK23K4K34K15K38K57K58Relay Bank;继电器K4Directional Indicator Flasher Unit 转向闪光灯K15Headlamp Relay (Dipped Beam) 大灯继电器K23Ignition Sense Relay 点火信号继电器K34Horn Relay 喇叭继电器K38Headlamp Relay (Main Beam) 大灯继电器K57Sound Power - Body Up (Option)选装K58Sound Power - 1st/Rev (Option)选装Relay BankLocated RHS of A/C Unit位于空调的右侧20PRODUCT TRAINING R2 - Neutral Start (K14)空档启动空档启动R2POWER UP CIRCUIT TR45/60/70启动线路启动线路Interface Box接线盒K1 Engine Starter Relay发动机启动继电器发动机启动继电器(Typical TR45/60/70)K121PRODUCT TRAINING 1234567ACBDFuses保险保险1Control - Timers & Relays2控制控制-时间继电器时间继电器2Engine Master ECM发动机发动机ECM3Engine Receiver ECM发动机发动机ECM4Engine Master ECM发动机发动机ECM5Engine Receiver ECM发动机发动机ECM66Transmission ECU变速箱变速箱ECU7Transmission ECU变速箱变速箱ECU(All 15 A)全部15ARelays继电器继电器AIgnition Sense Relay点火信号点火信号BEngine ECM Power 1发动机发动机ECM2CEngine ECM Power 2发动机发动机ECM2DTransmission ECU Power变速箱变速箱ECU供供电电POWER MODULE TR45/60/70电源模块电源模块Timer Relay时间继电器22PRODUCT TRAINING START-UP SCHEMATIC 启动原理图启动原理图TR45/60/70TO ENGINE ECU到发动机ECMTO TRANS. ECU到变速箱ECUIGNITION RUN RELAY点火继电器IGNITION KEY SWITCH点火开关BATTERYDISCONNECTRELAY电池断开继电器TRANS.NEUTRALSTARTRELAY变速箱空档启动继电器STARTERRELAY启动继电器24V主电缆23PRODUCT TRAINING POWER HARNESS SCHEMATIC - TR45/60电源线束原理图电源线束原理图ABCDTIMER 记时继电器RELAY12367FIS - (F64)INTERFACE BOX接线褐接线褐(VIA F3)24PRODUCT TRAINING POWER HARNESS SCHEMATIC - TR70ABCDTIMERRELAY1234567MASTERFIS - (F64) INTERFACE BOX(VIA F3)25PRODUCT TRAINING R2 - Neutral Start (K14)空档启动空档启动R2POWER UP CIRCUIT TR100电源启动线路电源启动线路Interface Box接线盒K1 Engine Starter Relay发动机启动继电器发动机启动继电器K1 Engine Pre-lube Relay发动机预润滑继电器发动机预润滑继电器K42 Engine Pre-Lube Timer Relay发电机预润发电机预润滑延时继电器滑延时继电器(Located RHS Platform Support)平台的右侧K1K4226PRODUCT TRAINING POWER MODULE TR100电源模块电源模块1 Timer Relay延时继电器2 F65 Control Fuse控制保险3 F65 Trans. ECU Supply ECU供电4 F65 Trans. ECU SupplyECU供电5 K23 Ignition Sense Relay点火信号继电器6 K44 Trans. Start Relay变速箱启动继电器电源正极电源负极27PRODUCT TRAINING START-UP SCHEMATIC TR100启动原理图启动原理图TRANS.NEUTRALSTARTRELAY变速箱空挡启动继电器IGNITION点火信号继电器 SENSE RELAYIGNITION KEY SWITCH点火开关K1-STARTER启动继电器 RELAYPRE-LUBE TIMER RELAY预润滑延时继电器K1-PRE-LUBE 预润滑继电器RELAYF7-TRANS.ECU F7 变速箱ECU F7主要供电和启动线路28PRODUCT TRAINING Control Fuse to Timer (A1)控制保险到延时器Control Fuse to Timer 控制保险到延时器(15)Ignition Signal (B2)电火信号B2Timer Output to Relays (18)延时器输出到继电器18Timer Earth (A2)延时器接地TIMER RELAY (K59)时间继电器时间继电器 TR45/60/70/10030 Second Shut-Down Delay30秒后关闭继电器设定用胶锁定在3的位置29PRODUCT TRAINING POWER MODULE SCHEMATIC TR100F64 (FIS) IGNITION SENSE (INSIDE INTERFACE BOX)F65 TRANSMISSION ECU SUPPLYF65 TRANSMISSION ECU SUPPLY F65 CONTROL FUSEB19 THROTTLE PEDAL点火继电器控制保险F64点火传感器（接线盒内部）F65变速箱ECU供电油门踏板30PRODUCT TRAINING Engine VIH发动机VIHMain Power (Engine) Harness发动机主电源线束Transmission Power (Frame) Harness 变速箱电源线束Battery (+)电池（+）Battery (-)POWER MODULE INPUTS/OUTPUTS电源模块输入电源模块输入/输出输出31PRODUCT TRAINING 1 – Spare 备用备用2 – Spare备用备用3 – Spare备用备用4 - 136 R 24V Supply to ECU5 - 136 R24V Supply to ECU24V 供电到供电到ECU6 - 143 BECU EarthECU接地接地7 - 143 BECU Earth接地接地8 - 146 YIgnition Run Signal – ECM发动机点火信号发动机点火信号-ECM21567834Part Of Main Frame Harness to Cab Bulkhead Underside Of Console部分主车架线束到驾驶室控制盒下面TRANSMISSION POWER HARNESS变速箱电源线束变速箱电源线束32PRODUCT TRAINING Console Harness控制台线束CBA3214bbaaddcceeffgghhCONSOLE HARNESS CONNECTION控制台线束接头控制台线束接头TYPICAL ARRANGEMENT布置33PRODUCT TRAINING A146 KIgnition Signal 点火信号点火信号 T P/LBody Up Switch - Interface Box 举升开关B W/RKeyswitch - Neutral Start Relay点火钥匙点火钥匙-空挡启动继电器空挡启动继电器 U 161 Y Isolated Return - Interface Box 单独回路C W/YInterface Box - Starter Solenoid 接线盒-启动继电器 V SConverter Drive Indicator Light 变扭器驱动指示灯D U/GFused Supply to Reverse Relay保险供到倒档继电器W 112 N Overspeed Warning Light 超速报警灯EU/GInterface Box - Reverse Alarm 接线盒-倒档警报 aa 182 GJ1939 Shield （屏蔽）- ECUF157 NSpeedometer Signal速度表信号 bb 184 BJ1939 (-) - ECUG K/R24V to CEC2 Accessories 24V-CEC2附件 cc 183 RJ1939 (+) - ECUH BECU Chassis Earth ECU 车架地线 dd Spare （备用）J186 UPSS Illumination档位选择器照明ee Spare（备用）KU/PInterface Box - Trans. Check Light接线盒-检查变速箱灯ff Spare（备用）LU/PInterface Box - Trans. Check Light 接线盒-检查变速箱灯 gg Spare（备用）M 137 OECU - Emergency Park Brake Switch ECU-紧急驻车开关 hh Spare（备用）N 177 NInterface Box - Reverse Hoist Switch接线盒-倒档举升开关1136 R24V Supply to ECU 24V 供电到电脑供电到电脑PS/RLock Up Off Signal to Interface Box 闭锁解脱信号到内部接线盒2136 R24V Supply to ECU 24V供电到电脑供电到电脑R B/NECU - Delta P Switch ECU-ΔP开关3143 BECU Main Earth ECU主接地线主接地线S178 OHi Retard Relay/Temp Switch - ECU高缓行继电器/油温开关-ECU 4143 BECU Main EarthECU主接地线主接地线CONSOLE HARNESS CONNECTION控制台线束接头控制台线束接头34PRODUCT TRAINING Shift Control - ECU (S & V) Harness (VIW Connection)换档控制-ECU （S＆V）线束（VIW接头）ABKL32146191718(VIW Connection)VIW 接头VIH HARNESS CONNECTION VIH-线束接头线束接头TYPICAL ARRANGEMENT布置35PRODUCT TRAINING No. COLOUR（（颜色）颜色）WIRE#线号线号DESCRIPTION 名称名称TERMINATION终端终端1K146 Engine Run Signal 发动机运行信号发动机运行信号ECU-V262N17 Reverse Hoist Interlock 举升倒档互锁信号ECU-V143W154 Lock-Up Off Signal 闭锁解脱信号ECU-V274O178 Retarder Apply 缓行器实施 ECU-V285O137 Park Brake interlock 档位和 驻车制动互锁 ECU-V296G117 Delta P Switch ΔP 开关ECU-V307Y161 Isolated Return 单独回路 ECU-V318Y119 ECU Manual Mode SwitchECU 手动方式开关ECU-S119U163 Range Inhibit (Body Up) Signal 档位抑制（举升）信号ECU-S2710Y126 Secondary(Economy) Mode Switch经济模式开关ECU-S2811N157 Speedometer Drive 速度表驱动ECU-S3012B143 Interface Box Signal Return 接线盒信号返回ECU-S3217G182 J1939 ShieldECU-S1218B184 J1939 (-)ECU-S2919R183 J1939 (+)ECU-S13AR136 Main Power To ECU主电源到主电源到ECUECU-V1BR136 Main Power To ECU主电源到主电源到ECUECU-V16CB143 ECU EarthECU 地线地线ECU-V17DB143 ECU EarthECU 地线地线ECU-V32EO132 Converter Drive Warning Light 变扭器工作指示灯ECU-V3FW113 Reverse Alarm 倒档警报ECU-V4GN123 Neutral Start 空档启动空档启动ECU-V6HN112 Overspeed Warning Light超速警报ECU-V22IG115 Check Transmission Warning Light 检查变速箱灯ECU-S31JU186 Illumination照明PSS-TKW188 Chassis Earth 车架接地PSS-VVIH HARNESS CONNECTION36PRODUCT TRAINING GREY1161732(V) CONNECTORD（（V））接头接头 @ E.C.U.37PRODUCT TRAINING No.COLOURWIRE#DESCRIPTIONTERMINATION1R136-V1Main Power to ECU 主电源到主电源到ECUVIW-A 3O132-V3Converter Drive Warning Light变扭器工作指示灯VIW-E4W113-V4Reverse Alarm倒档警报VIW-F6N123-V6Neutral Start 空档空档VIW-G14N177-V14Reverse Hoist Interlock 倒档举升倒档互锁VIW-216R136-V16Battery Power 电瓶接地电瓶接地VIW-B17B143-V17ECU EarthECU接地接地VIW-C22N112-V22Overspeed Warning Light超速警报VIW-H26K146-V26Engine Run Signal发动机运行信号发动机运行信号VIW-127W154-V27Lock Up Off Signal闭锁解脱信号VIW-328O178-V28Retarder Apply缓行器实施VIW-429O137-V29Park Brake Interlock 驻车制动连锁VIW-530G117-V30Delta P Switch ΔP开关VIW-631Y161-V31Isolated Return 单独回路VIW-732B143-V32ECU EarthECU 接地接地VIW-D(V) CONNECTOR @ E.C.U.TYPICAL ARRANGEMENT38PRODUCT TRAINING C.E.C.-2 E.C.U. AND CONNECTIONSCEC2电脑和接头电脑和接头39PRODUCT TRAINING 24V SUPPLYC.E.C. 2 - E.C.U.Transmission Connection (T)变速箱接头TVehicle Connection (V)车辆接头VShifter Connection换档接头 (S)40PRODUCT TRAINING 113-V4CABLE AND TERMINATION POINTS电缆和插点电缆和插点CABLE NUMBER线号CONNECTION I.D.插头识别PIN NUMBER插针号41PRODUCT TRAINING GREY灰1161732(V) CONNECTOR @ E.C.U. V插头插头42PRODUCT TRAINING No.COLOURWIRE#DESCRIPTIONTERMINATION1R136-V1Main Power to ECU主电源到ECU VIW-A 3O132-V3Converter Drive Warning Light 变扭器工作指示灯VIW-E4W113-V4Reverse Alarm 倒档警报 VIW-F6N123-V6Neutral Start 空档启动 VIW-G14N177-V14Reverse Hoist Interlock 举升倒档互锁 VIW-216R136-V16Battery Power电瓶电源 VIW-B17B143-V17ECU Earth ECU接地VIW-C22N112-V22Overspeed Warning Light 超速警报 VIW-H26K146-V26Engine Run Signal 发动机运行信号VIW-127W154-V27Lock Up Off Signal 闭锁解脱信号VIW-328O178-V28Retarder Apply 缓行器实施 VIW-429O137-V29Park Brake Interlock 驻车制动连锁VIW-530G117-V30Delta P Switch ΔP开关 VIW-631Y161-V31Isolated Return单独回路 VIW-732B143-V32ECU Earth ECU 接地VIW-D(V) CONNECTOR @ E.C.U.TYPICAL ARRANGEMENT43PRODUCT TRAINING 1161732Black黑(S) CONNECTOR 接头接头@ E.C.U. S插头插头44PRODUCT TRAINING No.COLOURWIRE#DESCRIPTIONTERMINATION1W142-S1Diagnostic connector (High)故障诊断接头 DDRP-J, 3K124-S3Shift Selector Power 档位选择器电源 PSS-N4Y146-S4Ignition Sense (Diagnostic Connector)点火信号 DDRP-H5O170-S5PSS, Data Bit 1 档位选择器数据 1PSS-A6G171-S6PSS, Data Bit 2档位选择器数据 2PSS-B7U172-S7PSS, Data Bit 4档位选择器数据 4PSS-C8Y173-S8PSS, Data Bit 8档位选择器数据 8PSS-D9N174-S9PSS, ParityPSS-E10G175-S10PSS Mode Input档位选择器模式输入PSS-M11Y119-S11ECU To Manual Mode Switch ECU到手动模式开关VIW-812G182-S12CAN Controller Shield (J1939)J1939-C13R183-S13CAN Controller, High (+) (J1939)J1939-A14U180-S14PSS Display 档位选择器显示 PSS-S16R136-S16Battery Power电瓶电源PSS-R17U151-S17Diagnostic Connector (Low)故障诊断接头DDRP-K27U163-S27Range Inhibit Signal 档位抑制信号VIW-928Y126-S28Secondary Mode Switch辅助模式开关VIW-1029B184-S29CAN Controller, Low (-) (J1939)J1939-B, VIW-1830N157-S30Speedometer Drive速度表驱动VIW-1131G115-S31Check Transmission检查变速箱VIW-I32B143-S32Battery Return电瓶回路PSS-P, DDRP-A(S) CONNECTOR TERMINALSTYPICAL ARRANGEMENT45PRODUCT TRAINING Blue蓝1161732(T) CONNECTOR @ E.C.U. T插头插头46PRODUCT TRAINING No. COLOUR颜色颜色 WIRE#DESCRIPTIONTERMINATION插头插头1 O 102-T1 Solenoid Power, Solenoids F, G & I电磁阀供电 F G I MNVB-J, MNVB-G, LOW-D2 N 121-T2 Solenoid Power, Solenoid K 电磁阀K LU-A3 G 107-T3 Solenoid Power, Solenoid J or H电磁阀J或H TB-A or LOW-A4 W 120-T4 F Solenoid, Low电磁阀 F MNVB-F5 G 103-T5 B Solenoid, Low电磁阀B MNVB-D6 N 129-T6 E Solenoid, Low电磁阀E MNVB-K7 W 104-T7A Solenoid, Low电磁阀A 负极 MNVB-B8 G 111-T8I Solenoid, Low电磁阀I负极 LOW-C9K124-T9TPS Power 油门位置传感器电源 TPS-C10U156-T10TPS Input油门位置传感器输入 TPS-B13Y195-T13Transmission Identification 变速箱识别MNVB-R14N141-T14Engine Speed Sensor, High发动机速度传感器正极NE-A15O149-T15Turbine Speed Sensor, High蜗轮速度传感器正极NT-A16Y139-T16Output Speed Sensor, High 输出速度传感器正极NO-A17 Y 130-T17Solenoid Power, Solenoids A & B电磁阀电源和电磁阀A B MNVB-A, MNVB-C19 Y 116-T19Solenoid Power, Solenoids E, D & C电磁阀电源E D C MNVB-L, MNVB-N, MNVB-E20O128-T20K Solenoid, Low 电磁阀K负极 LU-B21U131-T21G Solenoid, Low 电磁阀G负极 MNVB-H22W110-T22J or H Solenoid, Low电磁阀 J 和H负极 TB-B or LOW-B23W127-T23D Solenoid, Low电磁阀D负极 MNVB-M24U101-T24C Solenoid, Low电磁阀C负极 MNVB-P25G135-T25Analog Return 模拟信号回路 TPS-A, LU-C27N147-T27Sump Temperature Sensor Input油温传感器回路LU-D30O150-T30Engine Speed Sensor, Low发动机速度传感器负极NE-B31U140-T31Turbine Speed Sensor, Low 蜗轮速度传感器负极NT-B32G148-T32Output Speed Sensor, Low 输出速度传感器负极NO-B(T) CONNECTOR TERMINALSTYPICAL ARRANGEMENT47PRODUCT TRAINING 182 (G) J1939 ECU Shield ECUCAN CONTROL SHIELD ？？48PRODUCT TRAINING INTERFACE BOX接线盒接线盒49PRODUCT TRAINING R1 - Check Transmission (K60) 检查变速箱灯R2 - Neutral Start (K14) 空档启动R3 - Reverse (K17) 倒档警报R4 - Body Up (K35) 车箱举升R5 - Delta () P (K39) ΔP R6 - Lock Up Off (K20) 闭锁解脱R7 - Converter Drive (K20) 变扭器驱动R8 - On Board Weighing 选装 (Option)R9 - Reverse Camera (Option)选装FIS - Ignition Signal 10A (F64) 点火信号K1 - Manual/Automatic (S52)手动/自动换档K2 - Power/Economy (S53)动力/经济模式FISR1R2R3R4R5R6R7K1K2To Shift Control (S & V) Harness (VIW)到换档控制（S＆V）线束（VIW）To Console Harness到控制台线束INTERFACE BOX TR45/60/70/100接线盒接线盒R8R950PRODUCT TRAINING R1 - CHECK TRANSMISSION - Relay Illuminates Transmission Check Light on Dash Panel, When ECU Senses Fault. (K60) 检查变速箱检查变速箱-当电脑检测出故障时点亮仪表坂上的检查变速箱灯当电脑检测出故障时点亮仪表坂上的检查变速箱灯R2 - NEUTRAL START - Prevents Start Circuit Being Energised When PSS Is Not In The Neutral Position. (K14) 空档启动空档启动-当档位选择器不在空档时，防止防止启动线路接通。

当档位选择器不在空档时，防止防止启动线路接通R3 - REVERSE - Signal to Reverse Warning Device. (K17) 倒档- 信号到倒档警报装置R4 - BODY UP (HOLD IN RANGE) - Prevents Up-shifts When Body is Raised. Activated via Body Mag. Switch. (K35)举升（档位抑制）举升（档位抑制）-防止车箱举升时升档防止车箱举升时升档R5 - DELTA ( ) P - Prevents Up-shifts When Transmission Filter Registers a P of 2.5 bar (35 PSI). (K39) 当变速箱滤清器阻力差值超过当变速箱滤清器阻力差值超过2.5 BAR (35PSI),防止升档防止升档R6 - LOCK UP OFF - Automatically Disables Lock Up Clutch. Activated By 20 bar Pressure Switch On Brake Pedal Valve. 闭锁解脱(K20) 当脚踏阀上的压力开关的压力值达到当脚踏阀上的压力开关的压力值达到20BAR ,自动解脱自动解脱闭锁离合器闭锁离合器R7 - CONVERTER DRIVE - Relay Illuminates Converter Drive Light on Dash Panel. (K20) 变扭器变扭器驱动驱动-继电器点亮仪表板上的变扭器工作指示灯继电器点亮仪表板上的变扭器工作指示灯.RELAY FUNCTIONS51PRODUCT TRAINING IGNITION KEY点火钥匙P1 SPEEDOMETER速度表(K14) NEUTRAL START RELAY-R2空档启动继电器Z-OVERSPEED LAMP超速灯Y-CONVERTER DRIVE LAMP变扭器工作灯(K20) CONVERTER DRIVE RELAY-R7 变扭器工作继电器(K60)TRANS. CHECK RELAY-R1 检查变速箱灯继电器REVERSE RELAY-R3T-TRANS. CHECK LAMP检查变速箱灯INPUTS/OUTPUTS SCHEMATIC TR45/60/70/100 输入和输出输入和输出 原理图原理图L3/E3 REVERSE ALARM/LAMP 倒档警报器和灯S18 HEADLAMP SW.大灯开关*K42 PRE-LUBE TIMER RELAY (TR100)K1 STARTER RELAY (TR45/60/70)K42-预润滑延时继电器*CEC2换档选择器上的灯52PRODUCT TRAINING (K20) LOCK-UPOFF RELAY-R6(K35) BODY UP -R4(K39) DELTA P-R5Y13 RETARDER SOLENOIDZ-MANUAL LAMPMANUAL MODE KEY SWITCH-S52X-DELTA P LAMPDELTA P SW-S36BODYPROXYS22POWER/ECONOMY-S53INPUTS/OUTPUTS SCHEMATICBODY UP LAMP-HREF. RETARDER CONTROLSW-RETARDER IND. LAMPE37 RETARDER LAMP(VEHICLE REAR)S7 PARK/EMERG. SW.S16 LOCK UP DROP OUT SW.S51 REVERSE HOIST INTERLOCK SW.53PRODUCT TRAINING GREY灰1161732(V) CONNECTOR @ E.C.U. V插头插头54PRODUCT TRAINING No.COLOURWIRE#DESCRIPTIONTERMINATION 插头插头1R136-V1Main Power to ECU 主电源到ECUVIW-A 3O132-V3Converter Drive Warning Light 变扭器工作灯 VIW-E4W113-V4Reverse Alarm 倒档警报 VIW-F6N123-V6Neutral Start 空档启动 VIW-G14N177-V14Reverse Hoist Interlock举升倒档互锁VIW-216R136-V16Battery Power 电瓶电源 VIW-B17B143-V17ECU EarthECU 接地 VIW-C22N112-V22Overspeed Warning Light 超速警报灯 VIW-H26K146-V26Engine Run Signal 发动机运行信号VIW-127W154-V27Lock Up Off Signal 闭锁解脱信号VIW-328O178-V28Retarder Apply 缓行器实施 VIW-429O137-V29Park Brake Interlock 驻车制动抑制档位VIW-530G117-V30Delta P Switch ΔP 开关 VIW-631Y161-V31Isolated Return 单独回路 VIW-732B143-V32ECU EarthECU 接地 VIW-D(V) CONNECTOR @ E.C.U.TYPICAL ARRANGEMENT55PRODUCT TRAINING Manual Light 手动方式指示灯INTERFACE BOX – MODES接线盒接线盒-方式选择方式选择S52 Manual/Automatic手动/自动方式S53 Power/Economy 动力/经济Interface Box Decal56PRODUCT TRAINING REVERSE HOIST INTERLOCK 倒档举升互锁倒档举升互锁REVERSE HOIST INTERLOCK PRESSURE SWITCH倒档举升互锁压力开关倒档举升互锁压力开关•Reverts to Neutral (N) If Body Is Raised When Reversing 举升时挂倒档则返回到空档举升时挂倒档则返回到空档•177 ECU-V14R-N-RS51S5157PRODUCT TRAINING BODY UP - LOCK IN RANGE 举升档位锁定举升档位锁定MAGNETIC BODY SWITCH 磁性举升开关磁性举升开关•PREVENTS UP-SHIFTS WHEN TRAVELING IN FORWARD GEAR AND THE BODY IS RAISED. DOWN-SHIFTS AND HOLDS IN 1st. 防止升档-车辆挂前进档且车箱处在举升状态,变速箱自动降档并保持在一档•TO BODY UP RELAY (K35) IN INTERFACE BOX - 163 ECU-S27到接线盒中的车箱举升继电器-163 ECU-S27S2258PRODUCT TRAINING L/U OFF PRESSURE SWITCH 闭锁解脱压力开关闭锁解脱压力开关L/U Off Pressure Switch - S16闭锁解脱压力开关Stop Lamp Switch刹车灯开关L/U OFF PRESSURE SWITCH 闭锁解脱压力开关闭锁解脱压力开关•DISABLES LOCK UP CLUTCH. ACTIVATED BY 20 BAR SWITCH ON BRAKE PEDAL VALVE.当脚踏阀上的压力开关达到20巴 解脱闭锁离合器•TO LOCK UP OFF RELAY (K20) IN INTERFACE BOX - 154 ECU-V27到接线盒中的闭锁解脱继电器-154ECU –V 2759PRODUCT TRAINING DELTA ( ) P FILTER SWITCH ΔP滤清器开关滤清器开关DELTA ( ) P FILTER SWITCH 滤清器开关滤清器开关•PREVENTS UP-SHIFTS WHEN SWITCH REGISTERS A   P OF 2.5 BAR(35PSI). HOLDS IN 1st. VIA K39 RELAY INTERFACE BOX.当滤清器的阻塞压差达到当滤清器的阻塞压差达到2.5巴时巴时,由由K39继继电器防止升档并保持在一档电器防止升档并保持在一档•TO   P RELAY - 117 ECU-V30•到到ΔP 继电器继电器-117-ECU-V30S36S3660PRODUCT TRAINING INDICATOR WARNING LIGHTS 警报灯指示警报灯指示14231 - Transmission Check Light检查变速箱灯2 -  P Filter Light ΔP 滤清器阻塞灯3 - Transmission Over-speed变速箱超速灯4 - Converter Drive Light变扭器工作灯1 - ILLUMINATES WHEN ECU SENSES FAULT - VIA CHECK TRANSMISSION RELAY K60 - 115 ECU-S31 通过检查变速箱灯继电器将该灯点亮当电脑检测出故障时点亮2 - ILLUMINATES ON TRANSMISSION FILTER RESTRICTION - VIA P SW. S36 - 117 ECU-V30 当变速箱滤清器阻塞时由Δ开关S36点亮3 - ILLUMINATES WHEN TRANSMISSION EXCEEDS 2350 RPM - 112 ECU-V22 当变速箱速度超过2350转/分点亮4 - ILLUMINATES WHEN IN CONVERTER MODE - CONVERTER MODE RELAY K20 - 132 ECU-V3 变扭器模式-变扭器模式继电器K20-132ECU-V361PRODUCT TRAINING PULSEPULSETACHO CALIBRATION INPUT转速校核TR3512.00 PulsesTR4016.80 PulsesTR4512.00 PulsesTR6012.00 PulsesTR7012.00 PulsesTR10015.72 PulsesSPEEDO CALIBRATION INPUT 速度校核输入All with standard tyres所有具有标准轮胎TR35202000TR40188600TR45188600TR60208580TR70208580TR100249120SPEEDO/TACHO CALIBRATION速度校核速度校核62PRODUCT TRAINING TRANSMISSION HARNESS变速箱线束变速箱线束63PRODUCT TRAINING Blue蓝1161732(T) CONNECTOR @ E.C.U.64PRODUCT TRAINING No.COLOUR颜色颜色WIRE#线号线号DESCRIPTION TERMINATION1O102-T1Solenoid Power, Solenoids F, G & I MNVB-J, MNVB-G, LOW-D2 F G I 电磁阀电源2N121-T2Solenoid Power, Solenoid K LU-A3 K电磁阀电源3G107-T3Solenoid Power, Solenoid J or H电磁阀电源和电磁阀J或H TB-A or LOW-A4 J或H 电磁阀电源4W120-T4F Solenoid, Low电磁阀F 低 MNVB-F5G103-T5B Solenoid, Low电磁阀B 低 MNVB-D6N129-T6E Solenoid, Low电磁阀E 低 MNVB-K7W104-T7A Solenoid, Low电磁阀A 低 MNVB-B8G111-T8I Solenoid, Low电磁阀I 低 LOW-C9K124-T9TPS Power油门位置传感器电源 TPS-C10U156-T10TPS Input 油门位置传感器输入 TPS-B13Y195-T13Transmission Identification 变速箱识别 MNVB-R14N141-T14Engine Speed Sensor, High发动机速度传感器高 NE-A15O149-T15Turbine Speed Sensor, High蜗轮速度传感器高 NT-A16Y139-T16Output Speed Sensor, High输出速度传感器高 NO-A17Y130-T17Solenoid Power, Solenoids A & B电磁阀电源和电磁阀A B MNVB-A, MNVB-C19Y116-T19Solenoid Power, Solenoids E, D & C电磁阀电源和电磁阀 E D C MNVB-L, MNVB-N, MNVB-E20O128-T20K Solenoid, Low电磁阀K低 LU-B21U131-T21G Solenoid, Low电磁阀G 低 MNVB-H22W110-T22J or H Solenoid, Low电磁阀J H 低 TB-B or LOW-B23W127-T23D Solenoid, Low电磁阀 D 低MNVB-M24U101-T24C Solenoid, Low电磁阀C 低MNVB-P25G135-T25Analog Return模拟信号回路 TPS-A, LU-C27N147-T27Sump Temperature Sensor Input 油温传感器输入LU-D30O150-T30Engine Speed Sensor, Low发动机速度传感器 低NE-B31U140-T31Turbine Speed Sensor, Low 蜗轮速度传感器低NT-B32G148-T32Output Speed Sensor, Low 输出速度传感器低NO-B(T) CONNECTOR TERMINALS 插头说明插头说明TYPICAL ARRANGEMENT65PRODUCT TRAINING (T) HARNESS BULKHEAD线束插头线束插头Bulkhead on Cab Floor插头在驾驶室地垫66PRODUCT TRAINING (T) HARNESS BULKHEAD T线束插头线束插头Pin IdentificationClick HereTYPICAL ARRANGEMENT 插头布局插座插头插头标示67PRODUCT TRAINING SOLENOID BANKS电磁阀组电磁阀组)主插头所有型号 电磁阀A-G电磁阀H和I 插头主阀体闭锁阀体闭锁接头(K电磁阀和温度传感器)辅助增压接头和J电磁阀68PRODUCT TRAINING SOLENOID BANK TR45/60/70/100电磁阀组电磁阀组Solenoids A – G电电磁阀磁阀A-G12-24  @ Normal Temperature在正常温度下在正常温度下12-24ΩABCDEFG69PRODUCT TRAINING H & I SOLENOIDS TR100 H和和I 电磁阀电磁阀H (1st Range), I (Lock in Range) Solenoid HousingH(一档),I(档位锁定)电磁阀壳体HIH, I Housing Connector H I壳体接头A107-T3Solenoid Power – H 电磁阀电源B110-T22Solenoid Low –电磁阀接地C111-T8Solenoid Low -电磁阀接地D102-T1Solenoid Power - F/G/I 电磁阀电源ESpare 备用70PRODUCT TRAINING M5610/6610GRACTIVE SOLENOIDCLUTCHES ENGAGED6E, GHigh Range/High Splitter 高速档高速档/副变速器高速档副变速器高速档5E, FHigh Range/Low Splitter4D, GIntermediate Range/High Splitter3D, FIntermediate Range/Low Splitter2C, GLow Range/High Splitter1C, FLow Range/Low SplitterN*A, FLow Splitter (F)R1*A, B, FReverse/Low SplitterR2*A, B, GReverse/High SplitterGEAR SOLENOID ACTIVATION TR45/60/70*A-Solenoid Activates No Clutch - Lock In Range71PRODUCT TRAINING CLUTCH ARRANGEMENT TR45/60/70M5610/661072PRODUCT TRAINING M8610 SERIES 系列系列GR档位档位ACTIVE SOLENOID 通电的通电的 电磁阀电磁阀 CLUTCHES ENGAGED(接合的离合器接合的离合器) 6E, G5th/6th Range/High Splitter 5E, F5th/6th Range/Low Splitter 4D, G3rd/4th Range/High Splitter 3D, F3rd/4th Range/Low Splitter 2C, F2nd Range/Low Splitter 1H, F1st Range/Low Splitter NA, F, ISplitter Low (F) - (A & I no clutches) RA, B, F, IReverse Range/Splitter LowGEAR SOLENOID ACTIVATION TR10073PRODUCT TRAINING M8610Splitter Low5/6 RangeSplitter High3/4 Range2 Range1 RangeRevRangeCLUTCH ARRANGEMENT TR10074PRODUCT TRAINING MAIN VALVE BLOCK CONNECTOR主阀板插头主阀板插头75PRODUCT TRAINING MAIN VALVE BLOCK CONNECTOR主阀板插头主阀板插头No.COLOURWIRE#DESCRIPTION TERMINATIONAY130Solenoid Power, Solenoids A & B电磁阀电源和电磁阀A B ECU-T17BW104A Solenoid, LowA 电磁阀负极ECU-T7CY130Solenoid Power, Solenoids A & B电磁阀ECU-T17DG103B Solenoid, Low电磁阀负极ECU-T5EY116Solenoid Power, Solenoids E, D & C电磁阀电源和电磁阀 E D CECU-T19FW120F Solenoid, Low电磁阀负极ECU-T4GO102Solenoid Power, Solenoids F, G & I电磁阀电源和电磁阀 F G IECU-T1HU131G Solenoid, Low电磁阀负极ECU-T21JO102Solenoid Power, Solenoids F, G & I电磁阀电源和电磁阀 F G I ECU-T1KN129E solenoid, Low电磁阀负极ECU-T6LY116Solenoid Power, Solenoids E, D & C电磁阀电源和电磁阀 E D C ECU-T19MW127D Solenoid, Low电磁阀负极ECU-T23NY116Solenoid Power, Solenoids E, D & C电磁阀电源和电磁阀 E D C ECU-T19PN101C Solenoid, Low电磁阀负极ECU-T24RY195Transmission IdentificationECU-T13TYPICAL ARRANGEMENT插针插孔76PRODUCT TRAINING SUMP TEMPERATURE SENSOR油槽温度传感器油槽温度传感器Sump Temperature Sensor温度传感器Lock Up Wiring闭锁线束Resistance GraphClick HereResistance TableClick HereSump Temperature Sensor has a working range of -48 to 177°C温度传感器的工作范围-48℃ 到177℃77PRODUCT TRAINING LOCK UP HOUSING闭锁阀闭锁阀K SolenoidK Solenoid电电电电磁阀磁阀磁阀磁阀KK12-24  @ Normal Temperature正常温度正常温度12-24Ω78PRODUCT TRAINING LOCK UP CONNECTOR闭锁接头闭锁接头ABCDNo.符号符号 COLOUR颜色颜色 WIRE#线号线号DESCRIPTION名称名称TERMINATION 插头插头AN121Solenoid Power, Solenoid K 电磁阀电源K 电磁阀 ECU-T2BO128K Solenoid Low 电磁阀负极ECU-T20CG135Analog Return 回路ECU-T25DN147Sump Temperature Sensor Input油温传感器输入ECU-T2779PRODUCT TRAINING TRIM BOOST TR45/60/70J Solenoid on 5510 & 6610 10-13 @ Normal Temperature80PRODUCT TRAINING TRIM BOOST CONNECTION辅助增压接头辅助增压接头ABCDENo. COLOUR颜色颜色 WIRE# 线号线号DESCRIPTION 名称名称 TERMINATION(插头插头)AG107Solenoid Power, Solenoid J电磁阀电源ECU-T3BW110J Solenoid Low负极ECU-T2281PRODUCT TRAINING TRANSMISSION SPEED SENSORS Engine Speed Sensor发动机速度传感器Turbine Speed Sensor蜗轮速度传感器82PRODUCT TRAINING TRANSMISSION SPEED SENSORS Output Speed Sensor输出速度传感器AB83PRODUCT TRAINING TRANSMISSION SPEED SENSORS 变速箱速度传感器变速箱速度传感器Resistance()电阻Temp °C 温度Temp °F温度200-40-403002068400110230All Sensors Interchangeable所有的传感器可以互换84PRODUCT TRAINING SPEED SENSORS CONNECTION (T) ABENGINE SPEED SENSOR 发动机速度传感器发动机速度传感器AN141-T14Speed Sensor, HighECU-T14BO150-T30Speed Sensor, Low ECU-T30TURBINE SPEED SENSOR蜗轮速度传感器蜗轮速度传感器AO149-T15Speed Sensor, HighECU-T15BU140-T31Speed Sensor, Low ECU-T31OUTPUT SPEED SENSOR 输出速度传感器输出速度传感器AY139-T16Speed Sensor, HighECU-T16BG148-T32Speed Sensor, Low ECU-T3285PRODUCT TRAINING NOTE 1;CABLES WILL PASS THROUGH BULKHEAD电缆穿过驾驶室前壁SPEED SENSORS SCHEMATICS速度传感器示意图速度传感器示意图输入速度传感器蜗轮速度传感器输出速度传感器T插头86PRODUCT TRAINING SOLENOIDS/SPEED SENSORS电磁阀电磁阀/速度传感器速度传感器Solenoids & Speed Sensor Connections to Transmission (T) Harness电磁阀和速度传感器接到变速箱T插头上.主阀体电磁阀倒档和档位锁定低速档中速档高速档副变速器直接档副变速器高速档闭锁阀体87PRODUCT TRAINING THROTTLE POSITION SENSOR油门位置传感器油门位置传感器3 TYPES OF TPS 3种型号种型号• Analog模拟• Electronic Pedal电子踏板• SAE J1939 Backbone88PRODUCT TRAINING T.P.S. - POTENTIOMETER PEDAL 电位计踏板式电位计踏板式Red Plug Transmission Signal89PRODUCT TRAINING CAN-BUS COMMUNICATION90PRODUCT TRAINING TR70 - DATA LINK91PRODUCT TRAINING THROTTLE POSITION SENSOR油门位置传感器油门位置传感器ABCNo.COLOURWIRE#DESCRIPTIONTERMINATIONAG135Analog Return 模拟回路ECU-T25BU156TPS Input油门位置传感器输入ECU-T10CK124TPS Power 油门位置传感器电源ECU-T9Underside of Cab驾驶室下面92PRODUCT TRAINING T.P.S. ANALOG TR100 模拟式油门位置传感器模拟式油门位置传感器93PRODUCT TRAINING T.P.S. ANALOG TR100 Error Error ZoneZone255 Counts0 Counts14 Counts233 CountsAdjust So Total Stroke IsError Error ZoneZoneIdleF.T.19mm (0.75”)Approx. Stroke200 Counts50CountsWithin 50-200 Count BandTotal Stroke Idle - F.T. 15.2 - 22.9mm (0.6 - 0.9 in)85 - 130 CountsTPS VoltagesClick Here调整总的行程是50-200行程接近19MM94PRODUCT TRAINING SHIFT INHIBIT换档抑制换档抑制 l Engine Output Speed Sensor 发动机输出速度传感器l Throttle Input Signal 油门输入信号Relationship between the 2 above signals is monitored by the transmission ECU. Gear shifts will be inhibited with the following scenarios;上述两个信号之间的关系是由变速箱ECU监控的.档位选择器将会抑制换档在下列情况;Neutral to Reverse 空档到倒档空档到倒档l Low Output Speed (Below 185 RPM) and Low Throttle (Below 20%)l输出速度低(低于1850RPM) 且小油门(低于20%) Gr Selection Enable(可以换档)l Low Output Speed (Below 185 RPM) and High Throttle (Above 20%)l输出速度低(低于1850RPM)且大油门(高于20%) Gr Selection Inhibited(抑制换档)l High Output Speed (Above 185 RPM) and High Throttle (Above 20%) l高输出速度(高于1850RPM)大油门(高于20%) Gr Selection Enable可以换档)l High Output Speed (Above 185 RPM) and Low Throttle (Below 20%)l高输出速度且低油门(高于1850RPM)且小油门(低于20%) Gr Selection Enable(可以换档)Neutral to Forward 空档到前进档空档到前进档l Low Output Speed (Below 185 RPM) and Low Throttle (Below 20%)l输出速度低(低于1850RPM) 且小油门(低于20%) Gr Selection Enable(可以换档)l Low Output Speed (Below 185 RPM) and High Throttle (Above 20%) Gr Selection Enable(可以换档)l输出速度低(低于1850RPM)且大油门(高于20%) High Output Speed (Above 185 RPM) and Low Throttle (Below 20%) l高输出速度且低油门(高于1850RPM)且小油门(低于20%) Gr Selection Enable(可以换档)High Output Speed (Above 185 RPM) and High Throttle (Above 20%) Gr Selection Inhibited(抑制换档)l高输出速度(高于1850RPM)且高油门(高于20%) 95PRODUCT TRAINING SHIFTER HARNESS (S)换档线束换档线束(S)96PRODUCT TRAINING 1161732Black黑(S) CONNECTOR @ E.C.U. S接头接头97PRODUCT TRAINING No. COLOUR颜色颜色WIRE#线号线号DESCRIPTION 名称名称TERMINATION 插头插头1W142-S1Diagnostic connector (High)故障诊断插头DDRP-J, 3K124-S3Shift Selector Power 档位选择器电源PSS-N4Y146-S4Ignition Sense (Diagnostic Connector)点火DDRP-H5O170-S5PSS, Data Bit 1PSS-A6G171-S6PSS, Data Bit 2PSS-B7U172-S7PSS, Data Bit 4PSS-C8Y173-S8PSS, Data Bit 8PSS-D9N174-S9PSS, ParityPSS-E10G175-S10PSS Mode InputPSS-M11Y119-S11ECU To Manual Mode SwitchVIW-812G182-S12CAN Controller Shield (J1939)J1939-C13R183-S13CAN Controller, High (+) (J1939)J1939-A14U180-S14PSS Display 档位选择器显示PSS-S16R136-S16Battery Power 电瓶电源PSS-R17U151-S17Diagnostic Connector (Low)故障诊断接头DDRP-K27U163-S27Range Inhibit Signal 档位抑制信号VIW-928Y126-S28Secondary Mode Switch辅助方式开关VIW-1029B184-S29CAN Controller, Low (-) (J1939)J1939-B, VIW-1830N157-S30Speedometer Drive速度表驱动VIW-1131G115-S31Check Transmission检查变速箱VIW-I32B143-S32Battery Return 电瓶回路PSS-P, DDRP-A(S) CONNECTOR TERMINALS S插头说明插头说明TYPICAL ARRANGEMENT98PRODUCT TRAINING SHIFT SELECTOR (PSS)换档选择器换档选择器99PRODUCT TRAINING Transmission Check Light 检查变速箱Diagnostic Button测试按钮Mode Light模式灯Mode Button模式按钮DisplaySHIFT SELECTOR (PSS) – CONTROLS换档选择器换档选择器-控制控制100PRODUCT TRAINING •FLASHING DISPLAY - SHIFTS ARE BEING INHIBITED•闪动显示-换档被抑制•BLANK DISPLAY - NO POWER TO SELECTOR•空白显示-没有电源到换档选择器•(-\-) CATS EYE SYMBOL - DIGITAL LINK FAILURE• 猫眼符号-数据线失效SHIFT SELECTOR DISPLAY 换档选择器显示换档选择器显示101PRODUCT TRAINING TSKLEDAWLetters I, O & Q Not Used字母I O 和Q 不用PSS Connector 换档选择器插头(S) Harness ConnectorS 线束插头(PSS) HARNESS/CONNECTOR(PSS)线束和接头线束和接头TYPICAL ARRANGEMENT102PRODUCT TRAINING (PSS) CONNECTOR TERMINALS （（PSS））插头插头No.COLOUR颜色 WIRE# 线号DESCRIPTION名称TERMINATION 插头AO170-S5PSS, Data Bit 1 数据1ECU-S5BG171-S6PSS, Data Bit 2数据2ECU-S6CU172-S7PSS, Data Bit 4数据4ECU-S7DY173-S8PSS, Data Bit 8数据8ECU-S8EN174-S9PSS, Parity 平衡ECU-S9MG175-S10PSS Mode Input 模式输入ECU-S10NK124-S3Sensor Power 传感器电源ECU-S3PS143-S32Signal Return 信号回路VIW-12, DDRP-A, ECU-S32RK136-S16Battery Power电瓶电源ECU-S16SU180-S14PSS Display显示ECU-S14TT186Illumination 照明VIW-JVW188Earth (Chassis)接地VIW-KTYPICAL ARRANGEMENT103PRODUCT TRAINING RETARDER CONTROLS缓行器控制缓行器控制104PRODUCT TRAINING RETARDER SOLENOID缓行器电磁阀RETARDER CONTROL SCHEMATIC 缓行器原理图缓行器原理图RETARDER REQUEST SWITCH缓行器请求开关RETARDER PRESSURE SWITCH缓行器压力开关HI-RETARD RELAY缓行器继电器HI-RETARDSWW-RETADER DASH LAMP缓行器灯E37 RETARDER LAMP VEHICLE REAR车尾部缓行器灯105PRODUCT TRAINING INSIDE CENTRE CONSOLEY13 - RETARDER SOLENOID缓行器电磁阀RETARDER-’HI’ RELAY缓行器继‘高’电器S62 - RETARDER SWITCH缓行器开关S59 - RETARDER SW缓行器开关RETARDER CONTROL COMPONENTS106PRODUCT TRAINING S46 - TEMP. SWITCH温度开关S50 - TEMP. SWITCH温度开关A‘HI’ RETARD TEMPERATURE SW.HI-RETARD TEMPERATURE SW. (S46)高缓行器温度开关高缓行器温度开关(S46)ALLOWS THE TRANSMISSION TO OPERATE IN A PRE-SELECTED DOWNSHIFT SCHEDULE. WHEN (S46) SENSES 100°C OCDB TEMPERATURE. THE PRE-SELECT DOWNSHIFT MODE WILL MAKE DOWNSHIFTS QUICKER, KEEPING ENGINE SPEED HIGH AS POSSIBLE.允许变速箱按照预定的程序降档,当温度开关达到100℃,变速箱加快降档,保持发动机速度尽可能高 TEMPERATURE SWITCH (S50) ACTIVATES DASH WARNING LAMP WHEN 121°C OCDB OIL TEMPERATURE IS SENSED 当油温达到121℃仪表盘报警灯点亮107PRODUCT TRAINING ACCEDBFA - ECUC - Transmission Harness (T)变速箱线束TE - Interface Box接线盒B - Shift Selector (PSS)换档选择器D - Vehicle/Shift Harness (VIW) 车辆/换档线束 F - Console Harness 控制台RETARDER CONTROL INPUTINPUTS FROM CENTRE CONSOLETSVVIW LINKINPUTS TO (V) HARNESS @ ECU输入线束输入线束V接头到终端电阻接地108PRODUCT TRAINING Console Harness控制台线束CBA3214bbaaddcceeffgghhCONSOLE HARNESS CONNECTION 控制台线束连接控制台线束连接109PRODUCT TRAINING A146 KIgnition Signal点火信号点火信号 TP/LBody Up Switch - Interface Box 举升开关举升开关-接线盒接线盒BW/RKeyswitch - Neutral Start Relay钥匙开关钥匙开关-空档启动继电空档启动继电 器器 U 161 YIsolated Return - Interface Box 单独回路单独回路-接线盒接线盒CW/Y Interface Box - Starter Solenoid 接线盒接线盒-启动继电器启动继电器 V SConverter Drive Indicator Light 变扭器工作指示灯变扭器工作指示灯DU/GFused Supply to Reverse Relay保险供电保险供电-倒档继电器倒档继电器 W 112 NOverspeed Warning Light 超速警报灯超速警报灯EU/GInterface Box - Reverse Alarm接线盒接线盒-倒档警报倒档警报 aa 182 GJ1939 Shield - ECUF157 NSpeedometer Signal 速度表信号速度表信号 bb 184 BJ1939 (-) - ECUGK/R24V to CEC2 Accessories 24V-CEC2附件附件 cc 183 RJ1939 (+) - ECUHB ECU Chassis Earth ECU接地接地 dd Spare 备用备用J186 UPSS Illumination档位选择器照明档位选择器照明ee Spare 备用备用KU/PInterface Box - Trans. Check Light接线盒接线盒-检查变速箱灯检查变速箱灯 ff Spare LU/PInterface Box - Trans. Check Light接线盒接线盒-检查变速箱灯检查变速箱灯 gg SpareM137 OECU - Emergency Park Brake Switch ECU-紧急停车开关紧急停车开关 hh SpareN177 NInterface Box - Reverse Hoist Switch接线盒接线盒-举升倒档开关举升倒档开关 1136 R24V Supply to ECU 24V 供电到供电到ECUPS/RLock Up Off Signal to Interface Box闭锁解脱信号闭锁解脱信号-接线盒接线盒 2 136 R24V Supply to ECU 24V供电到供电到ECURB/NECU - Delta P Switch ECU ΔP开关开关 3 143 BECU Main Earth ECU 接地接地S178 OHi Retard Relay/Temp Switch 高缓行继电器高缓行继电器/温度开关温度开关 4 143 BECU Main Earth ECU 接地接地CONSOLE HARNESS CONNECTION110PRODUCT TRAINING Shift Control - ECU (S & V) Harness (VIW Connection)换档控制-ECU （S和V）线束（VIW）ABKL32146191718(VIW Connection)VIH HARNESS CONNECTION VIH线束连接线束连接TYPICAL ARRANGEMENT 111PRODUCT TRAINING No.COLOURWIRE#DESCRIPTIONTERMINATION1K146Engine Run Signal 发动机运行信号ECU-V262N177Reverse Hoist Interlock举升倒档互锁ECU-V143W154Lock-Up Off Signal闭锁解脱信号ECU-V274O178Retarder Apply缓行器实施缓行器实施ECU-V285O137Park Brake interlock驻车与档位连锁ECU-V296G117Delta P SwitchΔP 开关ECU-V307Y161Isolated Return 单独回路ECU-V318Y119ECU Manual Mode Switch ECU手动模式开关ECU-S119U163Range Inhibit (Body Up) Signal举升档位互锁ECU-S2710Y126Secondary(Economy) Mode Switch经济方式模式开关 ECU-S2811N157Speedometer Drive速度表驱动ECU-S3012B143Interface Box Signal Return接线盒单独回路ECU-S3217G182J1939 ShieldECU-S1218B184J1939 (-)ECU-S2919R183J1939 (+)ECU-S13AR136Main Power To ECU主电源到ECUECU-V1BR136Main Power To ECU主电源到ECUECU-V16CB143ECU Earth ECU接地ECU-V17DB143ECU EarthECU接地ECU-V32EO132Converter Drive Warning Light变扭器工作灯ECU-V3FW113Reverse Alarm倒档警报ECU-V4GN123Neutral Start 空档启动ECU-V6HN112Overspeed Warning LightECU-V22IG115Check Transmission Warning LightECU-S31JU186IlluminationPSS-TKW188Chassis EarthPSS-VVIH HARNESS CONNECTIONTYPICAL ARRANGEMENT112PRODUCT TRAINING GREY灰1161732(V) CONNECTOR @ E.C.U.（（V））接头接头ECU113PRODUCT TRAINING No.COLOURWIRE#DESCRIPTIONTERMINATION1R136-V1Main Power to ECU主电源到ECU VIW-A 3O132-V3Converter Drive Warning Light变扭器工作灯VIW-E4W113-V4Reverse Alarm 倒档警报 VIW-F6N123-V6Neutral Start 空档启动 VIW-G14N177-V14Reverse Hoist Interlock倒档举升互锁VIW-216R136-V16Battery Power电瓶供电 VIW-B17B143-V17ECU EarthECU接地 VIW-C22N112-V22Overspeed Warning Light超速报警灯VIW-H26K146-V26Engine Run Signal 发动机运行信号VIW-127W154-V27Lock Up Off Signal闭锁解脱信号VIW-328O178-V28Retarder Apply 缓行器实施缓行器实施VIW-429O137-V29Park Brake Interlock驻车制动连锁VIW-530G117-V30Delta P SwitchΔP 开关 VIW-631Y161-V31Isolated Return 单独回路 VIW-732B143-V32ECU Earth ECU 接地VIW-D(V) CONNECTOR @ E.C.U.TYPICAL ARRANGEMENT114PRODUCT TRAINING CAB REAR HARNESS驾驶室后线束驾驶室后线束115PRODUCT TRAINING @ Cab Bulkhead驾驶室壁上@ Cab Floor Bulkhead在驾驶室地板CAB REAR HARNESS驾驶室后线束驾驶室后线束116PRODUCT TRAINING CAB REAR HARNESS驾驶室后线束驾驶室后线束@ Cab Bulkhead在驾驶室壁上ACB1249141719117PRODUCT TRAINING CAB REAR HARNESS驾驶室后线束驾驶室后线束1186 UPSS Illumination 档位选择器照明17183 RJ1939 (+)2K/R24V Supply to CEC2 Accessories24V供电到CEC2附件18P/UStop Light Switch刹车灯3157 NSpeedometer Signal速度表信号19P/UStop Light Switch刹车灯4B/L24V to Retarder Controls24V到缓行器控制 A U/GFused Supply To Reverse Relay保险供电到倒档继电器5B/GRetarder Indicator Light 环行器工作指示灯BS/YFused Supply To Air Seat 保险供电到空气座椅6112 NOverspeed Indicator Light 超速指示灯 C R/NKeyswitch To Engine Run Relays点火钥匙到发动机运行继电器7SConverter Drive Light 变扭器工作指示灯D Spare备用8S/RLock Up Signal Off 闭锁解脱信号E Spare备用9YEmergency Brake Switch – PAS 紧急制动开关FSpare备用10137 OCEC2 Park Brake Signal CEC2 驻车制动信号G Spare备用11161 YCEC2 Park Brake Return CEC2 驻车制动回路H Spare备用12U/PCEC2 Check Light CEC2检查灯I Spare备用13U/PCEC2 Check Light CEC2检查灯JSpare备用14B/GRetarder Select Solenoid 缓行器选择电磁阀KSpare备用1515182 GJ1939 ShieldLSpare备用16184 BJ1939 (-)TYPICAL ARRANGEMENT118PRODUCT TRAINING CAB REAR HARNESS驾驶室后线束驾驶室后线束Plug Identification Same as Console Harness Interface Box ConnectionPlug Identification Same as Console Harness Interface Box Connection插头识别与控制台内部接线插头识别与控制台内部接线盒相同盒相同bbaaffee1243@ Cab Floor Bulkhead在驾驶室地板119PRODUCT TRAINING A186 UPSS Illumination档位选择器照明 T Spare 备用BK/R24V Supply to CEC2 Accessories24V 供电到CEC2附件 USpare 备用C 157 NSpeedometer Signal 速度表信号 V Spare备用D B/L24V to retarder Controls24V 到缓行器控制 WSpare备用EB/GRetarder Indicator Light缓行器指示灯aa Spare 备用F112 NOverspeed Indicator Light 超速指示灯bb Spare 备用G SConverter Drive Light变扭器工作灯cc Spare 备用H S/RLock Up Signal Off 闭锁解脱信号 dd Spare备用JYEmergency Brake Switch – PAS紧急制动开关ee Spare备用K137 OCEC2 Park Brake Signal CEC2驻车制动信号ff 182 GJ1939 ShieldL161 YCEC2 Park Brake Return CEC2驻车制动回路gg 184 BJ1939 (-)M U/PCEC2 Check Light CEC2检查灯hh 183 RJ1939 (+)N U/PCEC2 Check Light CEC2检查灯1U/GFused Supply to Reverse Relay保险供电到倒档继电器PB/GRetarder Select Solenoid缓行器选择电磁阀2S/YFused Supply to Air Seat 保险供电到座椅R Spare备用3R/NKeyswitch to Engine Run Relays钥匙开关到发动机继电器SSpare 备用4Spare备用CAB REAR CONNECTORTYPICAL ARRANGEMENT120PRODUCT TRAINING SYSTEM DIAGNOSTICS故障诊断故障诊断121PRODUCT TRAINING Transmission Check Light检查变速箱灯Diagnostic Button故障测试按钮Mode Light模式灯Mode Button模式按钮Display显示窗DIAGNOSTIC CODE RETRIEVAL测取故障代码测取故障代码122PRODUCT TRAINING PROCEDURE;程序程序•TRANSMISSION CHECK LIGHT ILLUMINATES WHEN ECU DETECTS FAULT 当ECU 确定有故障时，检查变速箱灯点亮•STOP TRUCK - SHIFT TO NEUTRAL (N) 停车并挂入空挡•PRESS DIAGNOSTIC BUTTON 按下故障诊断按钮•DISPLAY WILL FLASH 1 DIGIT AT A TIME 显示窗一次闪动一个代码•DISPLAY STARTS WITH CODE POSITION - D1, D2, ETC. FOLLOWED BY THE 2 DIGIT MAIN CODE, THEN 2 DIGIT SUB-CODE.开始显示的是代码的位置如D1 D2等，然后显示主代码副代码•PRESS THE MODE BUTTON TO DISPLAY THE NEXT CODE - UP TO 5 CAN BE STORED 按下模式灯显示下一个代码，最多能储存5个代码•ACTIVE CODES ARE INDICATED BY ILLUMINATION OF THE MODE LIGHT 目前的代码显示在模式灯里Diagnostic CodesClick HereDIAGNOSTIC CODE RETRIEVAL故障代码测试故障代码测试123PRODUCT TRAINING CLEARING CODES;清除故障代码清除故障代码•ACTIVE CODES - PRESS AND HOLD MODE BUTTON FOR 3 TO 5 SECONDS•当前代码—压下模式按钮3-5秒•INACTIVE CODES - PRESS AND HOLD MODE BUTTON 8 TO 10 SECONDS•以前代码—压下模式按钮8-10秒EXIT DIAGNOSTIC MODE; 退出故障模式退出故障模式•PRESS DIAGNOSTIC BUTTON 压下测试按钮CLEARING/EXIT DIAGNOSTIC MODE消除故障代码消除故障代码124PRODUCT TRAINING •FLASHING DISPLAY - SHIFTS ARE BEING INHIBITED•BLANK DISPLAY - NO POWER TO SELECTOR•(-\-) CATS EYE SYMBOL - DIGITAL LINK FAILUREP.S.S. FAULT DISPLAY故障显示故障显示125PRODUCT TRAINING Packard CEC2 ConnectorDeutsch Connector Future DevelopmentTerex Tooling #Multi-Kit (DDR, Cartridge & Cables) ; 15275098CEC2 Card ; 15275180Spare DDR ; 15268971Spare Multi Cartridge ; 15273084Spare Adaptor Connector ; 15275099DDR FlowchartClick HereD.D.R. DIAGNOSTIC DATA READER故障测试仪故障测试仪126PRODUCT TRAINING CEC2DiagnosticsClear Inactive CodesClear Active CodesDiagnostic CodesDiagnostic DataDiagnostic Data ListDiagnostic Data ListClick HereD.D.R. DIAGNOSTIC DATA LIST127PRODUCT TRAINING CEC2DiagnosticsClear Inactive CodesClear Active CodesDiagnostic CodesDiagnostic Data•PRESS ENTER WHEN DIAGNOSTIC CODES IS DISPLAYED, THE DDR ASKS THE ECU TO DISPLAY ANY LOGGED CODES.•IF NO CODES ARE PRESENT - NO DIAGNOSTIC CODES - WILL APPEAR.•PRESS THE FUNCTION KEY TO RETURN TO THE DIAGNOSTICS MENU.D.D.R. DIAGNOSTIC CODES128PRODUCT TRAINING d12112YES0010d24512YES0004d32312NO0802d43412NO1301d55611NO2202YES = MODEON DISPLAYEDDISPLAYED ON SHIFT SELECTOR AND DIAGNOSTIC TOOLNOT AVAILABLE ON SHIFT SELECTOR DISPLAY24 Max255 MaxDefinitionsClick HereD.D.R. DIAGNOSTIC CODESCode List Position代码位置代码位置Event counterIgnition Cycle CounterActive Indicator当前指示当前指示SubCode副代码副代码Main Code主代码主代码129PRODUCT TRAINING CEC2DiagnosticsClear Inactive CodesClear Active CodesDiagnostic CodesDiagnostic DataCLEAR ACTIVE CODESPRESS ENTER WHEN THIS IS DISPLAYED WILL IMMEDIATELYCLEAR ALL ACTIVE CODES.•WHEN FINISHED, A SCREEN DISPLAYS THAT ALL ACTIVE CODES HAVE BEEN CLEARED AND PROMPTS PRESSING ENTER TO RETURN TO THE DIAGNOSTIC MENU.•IF CLEAR ACT INDICATORS IS SELECTED WHILE THE VEHICLE IS IN MOTION, A WARNING SCREEN WILL DISPLAY THAT THE VEHICLE MUST BE STOPPED AND ENTER MUST BE PRESSED TO CONTINUE.•IF THE CONDITION CAUSING THE CODE STILL EXISTS - THE ACTIVE CODE WON’T CLEAR OR RESETS IMMEDIATELY.D.D.R. CLEARING ACTIVE CODES130PRODUCT TRAINING CLEAR INACTIVE CODESPRESS ENTER WHEN THIS IS DISPLAYED WILL IMMEDIATELYCLEAR ALL INACTIVE CODES.•WHEN FINISHED, A SCREEN DISPLAYS THAT ALL INACTIVE CODES HAVE BEEN CLEARED AND PROMPTS PRESSING ENTER TO RETURN TO THE DIAGNOSTIC MENU.CEC2DiagnosticsClear Inactive CodesClear Active CodesDiagnostic CodesDiagnostic DataD.D.R. CLEARING INACTIVE CODES131PRODUCT TRAINING GENERAL TROUBLESHOOTING故障排除程序故障排除程序Make the following checks prior to troubleshooting, removing transmission or connected components.在故障诊断之前做下列检查，拆下变速箱或连接件在故障诊断之前做下列检查，拆下变速箱或连接件• ARE THERE ANY ACTIVE CODES 有无故障代码有无故障代码• IS THE SHIFT LEVER IN ‘N’ TO ALLOW ENGINE START发动机启动时，换档选择器是否在发动机启动时，换档选择器是否在空挡。

空挡• IS THE BATTERY PROPERLY CONNECTED & CHARGED电瓶连接和电压是否正确电瓶连接和电压是否正确• ARE ALL FLUID LEVELS CORRECT 液位是否正确液位是否正确• IS THE VOLTAGE TO THE ECU CORRECT 电脑的供电电压是否正确电脑的供电电压是否正确• IS THE ENGINE PROPERLY TUNED 发动机是否正常工作发动机是否正常工作• IS ENGINE FUEL FLOW CORRECT 发动机燃油系统是否正常发动机燃油系统是否正常• IS AIR FLOW TO COOLER AND RADIATOR UNRESTRICTED中冷器和水箱是否堵塞中冷器和水箱是否堵塞• ARE THERE ANY FLUID LEAKS. WHAT IS THE ORIGINATING POINT有无液体泄漏并查找有无液体泄漏并查找泄漏点泄漏点• ARE ALL ELECTRICAL CONNECTIONS CORRECT 电器连接是否正确电器连接是否正确General Troubleshooting ChartsClick Here132PRODUCT TRAINING Issued By Customer Support Department, Terex Equipment Ltd., Newhouse Industrial Estate, Motherwell, ML1 5RYTel; 0044 (0)1698732121 Fax; 0044 (0)1698503210 Web; www.terex.co.ukCUSTOMER SUPPORT DEPARTMENTFor further information, please contact;The illustrations, technical information, data and descriptive text in this presentation, to the best of our knowledge, were correct at time of issue. The right to change specifications, equipment and maintenance instructions at any time without notice, is reserved as part of the Terex Equipment Limited continuous development policy.Please refer to TEREX Specification Sheets or consult Factory Representative to ensure that information is current. 。