2010-6-9fcca审核纲要.doc

Factory Quality System工厂的质量体系1.0 Factory Facilities and Environment工厂设施和环境1.0.1 There is sufficient lighting on: Production, revising, finishing, inspection, packing and loading areas? 足够的照明上：生产，返工，加工，检验，包装及装载的区域？1.0.2 The facility maintains clean and organized production, finishing and packing areas.工厂保持清洁和有组织的生产，加工和包装领域1.0.3 Facility has separate inspection area with inspection table and proper ventilation. 工厂有单独的检验区与检验台并且适当的通风设备1.0.4 Facility has documented pests/mildew and moisture control program, which includes frequent inspections. (In-house or 3rd party) 工厂已记录害虫/霉菌和湿度的控制程序，其中包括经常巡查。

在公司内部或第三方)1.0.5 No broken windows or leaking roofs that may result to product contamination was observed during audit. 没有打破窗户或屋顶漏水，可能导致产品污染的观察审核期间1.0.6 Factory has metal detecting unit. (Scoring will not apply (N/A) if factory does not need this machine.) 工厂有金属检测单位1.0.7 (Critical) Factory implements strict sharp tools control procedure to prevent scissors, knives, blades, broken glasses and needles to be mixed with product. (重要)工厂实行严格的尖锐工具控制程序，以防止剪刀、刀、刀片、碎玻璃和针头，以混合的产品1.0.8 Factory has back-up power supply available. “Generator” 工厂有后备电力供应。

发电机” 1.1 Machine Calibration and Maintenance机器校准和维护1.1.1 Factory machines and equipments are appropriate to produce Wal-Mart products. 工厂的机器和设备是适合的生产沃尔玛的产品1.1.2  Factory has documented system and procedure for scheduled equipment cleaning and repairs. 工厂有文件体系和程序，预定设备清洗和维修1.1.3  Factory machines and equipments appear to be clean and in good running condition. 工厂的机器和设备显示是清洁和良好的运行状态1.1.4 Machines, equipments and tools are properly labeled with date of last maintenance/calibration and schedule. 机器、设备和工具有适当的标识最后维修/校准日期及进度表。

1.1.5 Machines, equipments and tools that needs to be repaired are properly labeled to avoid accidental use. 机器、设备和工具需要维修时有标识以避免意外使用1.1.6 Factory has proper, clean and organized storage area of critical tooling (i.e. injection moulds) with labeled shelves. 工厂有适当的，清洁的和有组织的存储区域的关键模具(即注射模)与标识的货架上1.1.7 Factory has proper documentation and updated inventory of machines, tools, spare parts and equipments. 工厂有适当的文件和更新库存机器、工具、零部件和设备1.1.8 Factory has maintenance team with suitable skill level and equipments to perform necessary repair and calibration on machines. 工厂维修团队与合适的技术水平和设备，以履行必要的维修和校准的机器上。

FCCA生产能力评估概括1.0 Factory Facilities and Environment工厂基础设施和生产环境1.0.1 There is sufficient lighting on: Production, revising, finishing, inspection, packing and loading areas? 在生产，修理，加工，检验，包装及装载的区域是否有足够的照明？1.0.2 The facility maintains clean and organized production, finishing and packing areas.工厂是否保持清洁,在生产，加工和包装区域是否有秩序?1.0.3 Facility has separate inspection area with inspection table and proper ventilation. 工厂是否有单独的检验区与检验台并且通风良好?1.0.4 Facility has documented pests/mildew and moisture control program, which includes frequent inspections. (In-house or 3rd party) 工厂是否有害虫/霉菌和湿度的控制程序文件? 是否有经常巡查(公司内部或第三方检查)?1.0.5 No broken windows or leaking roofs that may result to product contamination was observed during audit.在审核其间有没有发现窗户破损及房顶漏水可能导致产品污染。

1.0.6 (Critical) Factory implements strict sharp tools control procedure to prevent scissors, knives, blades, broken glasses, and needles to be mixed with product. (严重) 工厂是否实行严格的利器控制程序，以防止剪刀、小刀、刀片、碎玻璃及针等混入产品中1.1 Machine Calibration and Maintenance机器设备校准和维护1.1.1 Factory has documented system and procedure for scheduled equipment cleaning and repairs. 工厂是否有书面的文件系统和程序计划安排设备的清洁及维修1.1.2 Factory machines and equipments appear to be clean and in good running condition. 工厂的机器和设备是否清洁及运行良好1.1.3 Machines, equipments and tools are properly labeled with date of last maintenance/calibration and schedule. 机器、设备和工具是否有最近的维护/校准日期及计划日期的标识。

1.1.4 Machines, equipments and tools that need to be repaired are properly labeled to avoid accidental use. 需要维修机器、设备和工具是否有维修标识以避免意外使用1.1.5 Factory has proper, clean and organized storage area of critical tooling (i.e. injection moulds) with labeled shelves. 工厂是否有适当，整洁的存储区域储存关键模具(比如:注射模具), 并且放在有标识的架子上1.1.6 Factory has proper documentation and updated inventory of machines, tools, spare parts, and equipments. 工厂有适当的机器、工具、零部件和设备的库存文件，并保持更新1.1.7 Factory has maintenance team with suitable skill level and equipments to perform necessary repair and calibration on machines. 工厂是否拥有一定技术水平的保养团队和设备可以执行必要的机器维修和校准的工作。

 2.0 Quality Management System质量管理控制体系2.0.1 Factory has established Quality Management System that is appropriate to their products and procedures. 工厂是否建立起符合他们产品和生产流程的质量管理控制体系2.0.2 Workers & Supervisors are familiar to these quality policies and objectives. 工人与主管是否熟悉这些品质政策和目标2.0.3 Factory has documented customer complaint system and documented recall program. 工厂是否建立了顾客投诉体系及产品召回程序2.0.4 (Critical) Factory QC team is independent from Production division. (严重) 工厂QC团队是否独立于生产部门2.0.5 Production management and QC team discuss and work together in solving Quality issues/ concerns. (Documented) 是否有书面记录显。