产品材料成本核算方法.pptx

单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,*,*,*,产品材料成本核实措施简介,注塑件核实措施:,加工费:PP、ABS料，零件重50g，按(不含税)物料费X0.45计算；零件重50g，按不含税物料费X0.4计算；电木件X计算，PA、PBT、PC阻燃等胶粒X0.45例如:,例如:材料PP,零件重量为:0.12KG,单价为12元/KG,则:,材料费为:0.12KGX12=1.44元,加工费为:1.44X0.4=0.5656元,表面如有丝印,则丝印费约:0.1元,喷涂费:,合计为:1.44+0.5656+0.1=2.1056元,一般塑料件如:,PP,ABS,PE,AS,PVC等注塑件,所用注塑机吨位=工件投影面积(平方英寸)3 模腔数,按表查出吨位加工费模腔数,一般工程塑料件如:,PA66,PC,POM,PPS,PBT等注塑件,所用注塑机吨位=工件投影面积(平方英寸)4 模腔数,单件加工费=按表查出吨位加工费 模腔数,注塑机吨位=工件投影面积(平方英寸)5 模腔数单件加工费=按表查出吨位加工费 模腔数,50(立式),每啤次,0.250,50T,每啤次,0.150,55T,每啤次,0.150,60T,每啤次,0.150,80T,每啤次,0.160,88T,每啤次,0.160,100T,每啤次,0.180,118T,每啤次,0.220,120T,每啤次,0.220,128T,每啤次,0.220,140T,每啤次,0.300,148T,每啤次,0.300,150T,每啤次,0.300,165T,每啤次,0.350,180T,每啤次,0.350,188T,每啤次,0.350,200T,每啤次,0.400,218T,每啤次,0.450,220T,每啤次,0.450,228T,每啤次,0.450,250T,每啤次,0.650,260T,每啤次,0.650,280T,每啤次,0.700,300T,每啤次,0.800,350T,每啤次,1.000,400T,每啤次,1.300,450T,每啤次,1.400,500T,每啤次,1.800,550T,每啤次,2.100,800T,每啤次,3.500,1000T,每啤次,5.200,1088T,每啤次,6.000,电木件:,180 T,每啤次,1.050,220 T,每啤次,1.350,400 T,每啤次,2.400,五金件核实措施:,材料费+加工费+表面处理费,油压机,315 T,冲次,0.400,200 T,冲次,0.270,100 T,冲次,0.180,冲床,100 T,冲次,0.077,80 T,冲次,0.063,63 T,冲次,0.050,40 T,冲次,0.032,25 T,冲次,0.016,16 T,冲次,0.015,冷轧板,SPCC 0.3mm,kg,7.30,SPCC 0.4mm,kg,7.20,0.4,搪瓷用冷板,kg,7.60,0.5,搪瓷用冷板,kg,7.50,0.5mm,kg,7.20,0.6,kg,7.00,0.8mm,kg,6.90,1.0mm,kg,6.80,1.2mm,kg,6.80,覆铝板,拉伸级,0.4mm,kg,8.60,0.5mm,kg,8.40,0.35mm,kg,8.40,0.4mm,kg,8.30,0.5mm,kg,8.20,0.6mm,kg,8.00,电解镀锌板,SECC,0.4mm,kg,8.30,0.5mm,kg,8.10,0.8mm,kg,7.80,11.2mm,kg,7.60,热浸镀锌板,SGCC,0.4mm,kg,8.00,0.5mm,kg,7.80,0.6mm,kg,7.70,0.8mm,kg,7.50,11.2mm,kg,7.30,SUS,304,0.4mm,kg,28.20,注:磨砂SUS304单价=左表单价+磨砂加工费单价,0.5mm,kg,27.40,0.6mm,kg,27.10,0.8mm,kg,26.80,1.0-1.5mm,kg,26.40,SUS430/2B,0.4mm,kg,18.90,注,:,磨砂,SUS430,单价,=,左表单价,+,磨砂加工费单价,0.5mm,kg,17.90,0.6mm,kg,17.40,0.8mm,kg,16.30,1.01.5mm,kg,16.20,不锈钢磨砂,0.4mm,kg,2.200,0.5mm,kg,1.800,0.6mm,kg,1.500,0.8mm,kg,1.100,1.0mm,kg,0.900,1.2mm,kg,0.800,1.5mm,kg,0.600,不锈钢覆膜,0.4,不锈钢覆膜,kg,0.660,0.5,不锈钢覆膜,kg,0.540,油压机,450 T,冲次,0.630,400 T,冲次,0.540,315 T,冲次,0.400,200 T,冲次,0.270,100 T,冲次,0.180,冲床,100 T,冲次,0.077,80 T,冲次,0.063,63 T,冲次,0.050,40 T,冲次,0.032,25 T,冲次,0.016,16 T,冲次,0.015,10 T,冲次,0.014,6.3 T,冲次,0.013,压铸,电镀、电泳件,压铸机吨位,=,工件投影面积,(cm2)1.31.23005001000,构造件,压铸机吨位,=,工件投影面积,(cm2)1.31.25007001000,压铸费,压铸加工费,=0.0094*,压铸机吨位,铝合金,ADC12,kg,14.2,耗料,=,净重,*1.05,A380,kg,14.6,A360,kg,14.6,7#,kg,13.8,ZL102,kg,14.8,锌合金,Zn3,kg,11.1,耗料,=,净重,*1.08,表面处理,喷粉,高温白粉,m,2,12.000,面积以开料尺寸单面计算.对于小件和大件要另加1020%旳价格,哑光黑粉,m,2,8.500,亮光黑粉,m,2,12.000,中温白粉,m2,8.500,银灰色粉,m,2,12.000,镀铬,冷板直接镀光铬,m,2,40.000,网架,m,2,25.000,冷板抛光镀光铬,m,2,90.000,搪瓷,一般搪瓷,m,2,17.000,以烧烤盘为准核实，复杂或大型零件另加20%,耐酸搪瓷,m,2,18.000,喷不粘涂料,双层涂料（烤板类）,m,2,40.000,双层涂料（覆铝板类）,m,2,38.000,单层涂料（烤板类）,m,2,22.000,单层涂料（覆铝板类）,m,2,20.000,喷漆,双组份、金属漆,m,2,15.500,单组份、塑胶漆,m,2,11.250,镀镍,m,2,50.000,抛光,分钟,0.220,锌合金压铸,抛光、拉丝、电泳,m,2,45.000,面积按内外面计算，合格率,95%,抛光、镀红古铜、白镍拉丝,m,2,110.000,面积按内外面计算，合格率,85%,抛光、镀亮铜、铬,m,2,125.000,面积按内外面计算，合格率,83%,铝合金压铸,抛光、拉丝、电泳,m,2,45.000,面积按内外面计算，合格率,70%,抛光、镀红古铜、白镍拉丝,m,2,110,面积按内外面计算，合格率,80%,抛光、镀亮铜、铬,m,2,130,面积按内外面计算，合格率,70%,镀锌,挂镀0.3,0.5mm,kg,1.500,1.0,1.2mm,kg,0.750,滚镀,kg,0.850,氧化,m,2,6.300,塑胶电镀,(ABS+铬),m,2,70102,披覆,m,2,70-100,橡,胶,橡胶件,天然橡胶,kg,20.800,价格,=,橡胶件净重,*,左表单价,丁腈橡胶,kg,27.680,硅橡胶,(,国产,),kg,44.800,硅橡胶,(,国产,FDA),kg,60.800,硅橡胶,(,进口,FDA),kg,64.000,氟橡胶,kg,192.000,硅胶管,9,*13,m,5.860,包装件,彩盒,E(B)250g,面,+130g,底,+,过,UV,m,2,2.788,彩盒价格,=,（长,cm+,宽,cm+5,）,*,（宽,cm+,高,cm+2,）,*2 10000*,单价,E(B)250g,面,+130g,底,m,2,2.390,外箱,B,=C,m,2,2.090,外箱价格,=,（长,cm+,宽,cm+5,）,*,（宽,cm+,高,cm+3,）,*2 10000*,单价,B=B,m,2,2.290,阐明书,大度32K、80克双胶纸,面,0.016,阐明书价格=页数*2*单价,大度,64,K、80克双胶纸,面,0.008,105克铜板纸（大度32K）,面,0.027,不干胶贴纸,亚银特丽龙,m,2,13.760,贴纸价格,=,（长,mm+6,）,*,（宽,mm+6,）,1000000*,单价,光粉纸过胶,m,2,9.204,面膜,一般PC,m,2,65.500,贴纸价格,=,（长,mm+6,）,*,（宽,mm+6,）,1000000*,单价,PC,拉丝,m,2,70.000,泡沫,一般,g,0.01859,气泡袋,一般,m,2,0.840,胶袋价格=长m*宽m*2*单价,塑料袋,光身,kg,12.830,胶袋价格=长cm*宽cm*厚cm*21000*单价,印单色,kg,13.270,印双色,kg,13.710,电源线/,插头,线材或插头,SPT-2,18#/2C 60,m,0.830,18#/2C 105,m,0.860,16#/2C 60,m,1.100,16#/2C 105,m,1.170,HPN,18#/2C 105,m,0.960,16#/2C 105,m,1.270,欧洲线,H03VVH2-F 2*0.75,m,1.250,H05VV-F 3*1.0,m,1.650,H05VV-F 3*1.50,m,2.350,H05RR-F 3*0.75,m,1.570,H05RR-F 3*1.0,m,1.830,H05RR-F 3*1.5,m,2.600,插头,美国,UL,极性插,(,两插,),pcs,0.450,UL,极性三插,pcs,0.620,BS,装配头,pcs,2.830,BS,压铸头,pcs,4.410,VDE,弯插,pcs,1.300,PCB板,单层阻燃板,94V0级 ZD或KB,cm2,0.009,单面玻纤板,CEM-1,cm2,0.015,双层镀金板,FR4,cm2,0.054,线路板加工,插件,波峰焊点,点,0.010,手工焊点,点,0.015,裸片邦定,点,0.010,SMT,点,点,0.018,废料回收费,废料,冷板类废品,Kg,2.20,304不锈钢类废品,Kg,10.30,430不锈铁类废品,Kg,3.80,黄铜类废品,Kg,15.00,铝板类废品,Kg,11.800,模具钢材类废品,Kg,1.700,纸皮（含报纸）类废品,Kg,0.50,。