2007款丰田凯美瑞引擎盖及车门附件拆装手册.pdf

ENGINE HOOD / DOOR – HOODED–1EDHOODON-VEHICLE INSPECTION1. INSPECT HOOD SUB-ASSEMBLY(a) Check that the clearance measurements of areas A to C are within each standard range.Standard clearanceABCB132821E01Area MeasurementA 2.3 to 5.3 mm (0.091 to 0.209 in.)B 2.0 to 5.0 mm (0.079 to 0.197 in.)C -1.4 to 1.6 mm (-0.055 to 0.063 in.)EDED–2ENGINE HOOD / DOOR – HOODADJUSTMENTHINT:• Centering bolts are used to mount the hood hinge and hood lock. The hood and hood lock cannot be adjusted with the centering bolts on. Substitute the centering bolts with standard bolts (with washers) when making adjustments.• A bolt without a torque specification is shown in the standard bolt chart (See page SS-2).1. REMOVE COOL AIR INTAKE DUCT SEAL (for 2GR-FE) (See page ET-4)2. REMOVE FRONT BUMPER ASSEMBLY (w/o Fog Light) (See page ET-5)3. REMOVE FRONT BUMPER ASSEMBLY (w/ Fog Light) (See page ET-6)4. ADJUST HOOD SUB-ASSEMBLY(a) Horizontally and vertically adjust the hood.(1) Loosen the hood's 4 hinge bolts.(2) Move the hood and adjust the clearance between the hood and front fender.(3) Tighten the hood's 4 hinge bolts after the adjustment.Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)(b) Adjust the height of the hood front end using the cushion rubber.(1) Adjust the cushion rubber so that the height of the hood and fender are aligned.HINT:Raise or lower the hood's front end by turning the cushion rubber.Centering Bolt Standard BoltTMMK made:TMC made:Centering Bolt Standard BoltB146065E01B132829B132830ENGINE HOOD / DOOR – HOODED–3ED(c) Adjust the hood lock.(1) Loosen the 3 bolts.(2) Tighten the bolts after the adjustment.Torque: 7.5 N*m (77 kgf*cm, 66 in.*lbf)(3) Adjust the hood lock position so that the striker can enter it smoothly.5. INSTALL FRONT BUMPER ASSEMBLY (w/o Fog Light) (See page ET-13)6. INSTALL FRONT BUMPER ASSEMBLY (w/ Fog Light) (See page ET-14)7. INSTALL COOL AIR INTAKE DUCT SEAL (for 2GR-FE) (See page ET-14)8. VEHICLE PREPARATION FOR FOG LIGHT AIM (w/ Fog Light) (See page LI-79)9. PREPARATION FOR FOG LIGHT AIMING (w/ Fog Light) (See page LI-80)10. FOG LIGHT AIMING INSPECTION (w/ Fog Light) (See page LI-81)11. FOG LIGHT AIMING ADJUSTMENT (w/ Fog Light) (See page LI-82)B132832ENGINE HOOD / DOOR – HOOD SUPPORT RODED–3EDBODYENGINE HOOD / DOORHOOD SUPPORT RODCOMPONENTSHOOD SUPPORT ASSEMBLYB136842E01EDED–4ENGINE HOOD / DOOR – HOOD SUPPORT RODREMOVALNOTICE:• Avoid touching the stroke portions of the rod as much as possible to prevent foreign matter from attaching to it. Be sure to hold the cylinders while servicing.• Do not wear cotton gloves or other similar materials when handling the rod. Fibers may attach to the rod and result in gas leaks.• Do not apply any load to the cylinders in the horizontal direction in order to prevent the rod from being deformed.1. REMOVE HOOD SUPPORT ASSEMBLY(a) Using a screwdriver, remove the hood support assembly while releasing the 2 clips.NOTICE:Remove the hood support assembly while supporting the hood with hand.B132831ENGINE HOOD / DOOR – HOOD SUPPORT RODED–5EDINSTALLATIONNOTICE:• Avoid touching the stroke portions of the rod as much as possible to prevent foreign matter from attaching to it. Be sure to hold the cylinders while servicing.• Do not wear cotton gloves or other similar materials when handling the rod. Fibers may attach to the rod and result in gas leaks.• Do not apply any load to the cylinders in the horizontal direction in order to prevent the rod from being deformed.1. INSTALL HOOD SUPPORT ASSEMBLY(a) Install the hood support assembly.NOTICE:• Install the hood support assembly while supporting the hood with hand.• Check that the hood support assembly is engaged in the ball joint and it cannot be pulled out.DISPOSAL1. DISPOSE OF HOOD SUPPORT ASSEMBLY(a) Horizontally fix the hood support in a vise with the piston-rod pulled out.(b) Wear safety glasses. Gradually cut a part between A and B shown in the illustration using a metal saw and gradually release the gas.NOTICE:Although the gas inside the hood support is colorless, odorless and harmless, there is a possibility that metal debris could scatter. Therefore, cover it with a piece of cloth or other material.80 mm(3.150 in.)A BB127037E01ENGINE HOOD / DOOR – HOOD LOCK CONTROL CABLE ASSEMBLYED–5EDBODYENGINE HOOD / DOORHOOD LOCK CONTROL CABLE ASSEMBLYCOMPONENTSCOOL AIR INTAKE DUCT SEALFRONT BUMPER ASSEMBLYFRONT FENDER LINERFRONT WHEEL OPENING EXTENSION PADHIGH PITCHED HORN ASSEMBLYHOOD LOCK ASSEMBLY HOOD LOCK CONTROL CABLE ASSEMBLYHOOD LOCK CONTROL LEVER SUB-ASSEMBLYN*m (kgf*cm, ft.*lbf) : Specified torque7.5 (77, 66 in.*lbf)20 (204, 15)for 2GR-FE:GROMMETNon-reusable partB136867E01EDED–6ENGINE HOOD / DOOR – HOOD LOCK CONTROL CABLE ASSEMBLYREMOVAL1. REMOVE FRONT WHEEL2. REMOVE FRONT WHEEL OPENING EXTENSION PAD(a) Remove the 3 screws and the front wheel opening extension pad.3. REMOVE COOL AIR INTAKE DUCT SEAL (for 2GR-FE) (See page ET-4)4. REMOVE FRONT BUMPER ASSEMBLY (w/o Fog Light) (。