模具表面处理种类与规格PPT33页.ppt

模具表面处理种类及规格模具表面处理种类及规格抛光（抛光（Polish)火花火花纹(Thin Fire Texture)化学化学蚀纹（（Texture)蚀纹处理和模具斜度理和模具斜度电镀(Plating)喷砂（砂（Blasting））抛光（抛光（Polish)SPI - Society of the Plastics Industry塑料工业协会塑料工业协会Types ofFinishes Current SPIFinish Numbers Description andPrevious Finish NumbersRoughness Comparison R.A. Diamond#1 Diamond Buff（（#1钻石膏，光学要求）钻石膏，光学要求）A0#3 Diamond Buff（（#3钻石膏，镜面）钻石膏，镜面）A1is comparable to#10-1#6 Diamond Buff（（#6钻石膏，镜面）钻石膏，镜面）A2is slightly finer than#21-2#15 Diamond Buff（（#15钻石膏，镜面）钻石膏，镜面）A3has more imperfections than2-3Paper600 Grit（（600砂纸，光面）砂纸，光面）B1is finer than#32-3400 Grit（（400砂纸，光面）砂纸，光面）B2is slightly finer than4-5320 Grit（（320砂纸，光面）砂纸，光面）B3is comparable to9-10Stone600 Stone（（600油石，光面）油石，光面）C1is finer than#410-12400 Stone（（400砂纸，光面）砂纸，光面）C2is slightly finer than25-28320 Stone（（320砂纸，哑面）砂纸，哑面）C3is comparable to38-42Dry Blasted #11 Glass Bead（（#11粗玻璃砂）粗玻璃砂）D1is finer than#510-12#240 Aluminum Oxide Blast（（#240氧化铝）氧化铝）D2is comparable to26-32#24 Aluminum Oxide Blast（（#24氧化铝）氧化铝）D3is a little more coarse than190-230Diamond Mold Polishing & Finishing SpecificationsSPIA-1（高（高质量外量外观或者或者镜片模具）片模具）SPIA-2（良好脱模和外（良好脱模和外观））SPIA-3（良好脱模，外（良好脱模，外观无无需高光）需高光）钻石抛光石抛光（非常适合（非常适合镀镍和和镀铬））SPIB-1SPIB-2SPIB-3砂砂纸抛光抛光（（轻微高光面，良好脱模，微高光面，良好脱模，用在装用在装饰要求不高的要求不高的场合）合）SPIC-1SPIC-2SPIC-3油石抛光油石抛光（非高光面，良好脱模，（非高光面，良好脱模，也是砂也是砂纸和和钻石抛光的石抛光的头道工序）道工序）SPID-1SPID-2SPID-3喷砂抛光砂抛光（网点和（网点和纹理表面）理表面）火花纹火花纹(Thin Fire Texture)号码号码电火花深度（电火花深度（mm)号码号码电火花深度（电火花深度（mm)0 0.00040 21 0.00448 1 0.00044 22 0.00504 2 0.00048 23 0.00560 3 0.00056 24 0.00648 4 0.00064 25 0.00720 5 0.00072 26 0.00800 6 0.00080 27 0.00880 7 0.00088 28 0.01000 8 0.00100 29 0.01120 9 0.00112 30 0.01280 10 0.00128 31 0.01400 11 0.00140 32 0.01600 12 0.00160 33 0.01800 13 0.00180 34 0.02000 14 0.00200 35 0.02240 15 0.00224 36 0.02520 16 0.00252 37 0.02800 17 0.00280 38 0.03200 18 0.00320 39 0.03600 19 0.00360 40 0.04000 20 0.00400 41 0.04480 CHARMILL VDI Specification符号符号粗糙度粗糙度符号符号粗糙度粗糙度AGIE 1Ra 0.2VDI12Ra 0.40AGIE 2Ra 0.315VDI15Ra 0.50AGIE 3Ra 0.5VDI18Ra 0.80AGIE 4Ra 0.8VDI21Ra 1.12AGIE 5Ra 1.25FineVDI24Ra 1.60AGIE 6Ra 2.00FineVDI27Ra 2.24AGIE 7Ra 3.15MedelVDI30Ra 3.15AGIE 8Ra 5.0GrovVDI33Ra 4.50AGIE 9Ra 8.0VDI36Ra 6.30AGIE 10Ra 12.5VDI39Ra 9.00VDI42Ra 12.5VDI45Ra 18.0火花纹规格和图纸表面粗糙度要求对照表火花纹规格和图纸表面粗糙度要求对照表Ra -在取样长度内，轮廓偏距绝对值的算术平均值，单位在取样长度内，轮廓偏距绝对值的算术平均值，单位: μ 。

化学蚀纹（化学蚀纹（Texture)号码号码咬花深度咬花深度MT-11000 0.0102MT-11010 0.0254MT-11020 0.0381MT-11030 0.0508MT-11040 0.0762MT-11050 0.1143MT-11060 0.0762MT-11070 0.0762MT-11080 0.0508MT-11090 0.0889MT-11100 0.1524MT-11110 0.0635MT-11120 0.0508MT-11130 0.0635MT-11140 0.0635MT-11150 0.0698MT-11160 0.1016MT Specification单位：单位：mmMold-Tech AMold-Tech AMold-Tech BMold-Tech BPtn.#Ptn.#Depth(mm)Depth(mm)AngleAnglePtn.#Ptn.#Depth(mm)Depth(mm)AngleAngleMT-11000MT-110000.00040.00041°1°MT-11200MT-112000.0030.0034.5°4.5°MT-11010MT-110100.0010.0011.5°1.5°MT-11205MT-112050.00250.00254°4°MT-11020MT-110200.00150.00152.5°2.5°MT-11210MT-112100.00350.00355.5°5.5°MT-11030MT-110300.0020.0023°3°MT-11215MT-112150.00450.00456.5°6.5°MT-11040MT-110400.0030.0034.5°4.5°MT-11220MT-112200.0050.0057.5°7.5°MT-11050MT-110500.00450.00456.5°6.5°MT-11225MT-112250.00450.00456.5°6.5°MT-11060MT-110600.0030.0034.5°4.5°MT-11230MT-112300.00250.00254°4°MT-11070MT-110700.0030.0034.5°4.5°MT-11235MT-112350.0040.0046°6°MT-11080MT-110800.0020.0023°3°MT-11240MT-112400.00150.00152.5°2.5°MT-11090MT-110900.00350.00355.5°5.5°MT-11245MT-112450.0020.0023°3°MT-11100MT-111000.0060.0069°9°MT-11250MT-112500.00250.00254°4°MT-11110MT-111100.00250.00254°4°MT-11255MT-112550.0020.0023°3°MT-11120MT-111200.0020.0023°3°MT-11260MT-112600.0040.0046°6°MT-11130MT-111300.00250.00254°4°MT-11265MT-112650.0050.0057°7°MT-11140MT-111400.00250.00254°4°MT-11270MT-112700.0040.0046°6°MT-11150MT-111500.002750.002754°4°MT-11275MT-112750.00350.00355°5°MT-11160MT-111600.0040.0046°6°MT-11280MT-112800.00550.00558°8°蚀纹处理和模具斜度的关系蚀纹处理和模具斜度的关系Mold-Tech CMold-Tech CMold-Tech DMold-Tech DPtn.#Ptn.#DepthDepthAngleAnglePtn.#Ptn.#DepthDepthAngleAngleMT-11300MT-113000.00250.00253.5°3.5°MT-11400MT-114000.0020.0023°3°MT-11305MT-113050.0050.0057.5°7.5°MT-11405MT-114050.00250.00254°4°MT-11310MT-113100.0050.0057.5°7.5°MT-11410MT-114100.00350.00355.5°5.5°MT-11315MT-113150.0010.0011.5°1.5°MT-11415MT-114150.0020.0023°3°MT-11320MT-113200.00250.00254°4°MT-11420MT-114200.00250.00254°4°MT-11325MT-113250.0030.0034.5°4.5°MT-11425MT-114250.00350.00355.5°5.5°MT-11330MT-113300.0020.0023°3°MT-11430MT-114300.0070.00710°10°MT-11335MT-113350.0020.0023°3°MT-11435MT-114350.0100.01015°15°MT-11340MT-113400.0030.0034.5°4.5°MT-11440MT-114400.00050.00051.5°1.5°MT-11345MT-113450.0030.0034.5°4.5°MT-11445MT-114450.00150.00152.5°2.5°MT-11350MT-113500.00350.00355.5°5.5°MT-11450MT-114500.00250.00254°4°MT-11355MT-113550.00250.00254°4°MT-11455MT-114550.0030.0034.5°4.5°MT-11360MT-113600.00350.00355.5°5.5°MT-11460MT-114600.00350.00355.5°5.5°MT-11365MT-113650.00450.00457°7°MT-11465MT-114650.0050.0057.5°7.5°MT-11370MT-113700.0040.0046°6°MT-11470MT-114700.0020.0023°3°MT-11375MT-113750.0040.0046°6°MT-11475MT-114750.0020.0023°3°MT-11380MT-113800.0040.0046°6°MT-11480MT-114800.0030.0034.5°4.5°蚀纹处理和模具斜度的关系蚀纹处理和模具斜度的关系Plaque #6Plaque #6Plaque #7Plaque #7Plaque #8Plaque #8Plaque #10Plaque #10Ptn.#Ptn.#Depth(mm)Depth(mm)Ptn.#Ptn.#Depth(mm)Depth(mm)Ptn.#Ptn.#Depth(mm)Depth(mm)Ptn.#Ptn.#Depth(mm)Depth(mm)MT229MT2290.0030.003MT325MT3250.0030.003MT588MT5880.00850.0085MT980MT9800.0040.004MT392MT3920.0040.004MT964MT9640.0030.003MT888MT8880.0130.013MT901MT9010.0030.003MT585MT5850.00350.0035MT1038MT10380.0020.002MT1028MT10280.00350.0035MT945MT9450.00650.0065MT889MT8890.0040.004MT1043MT10430.0020.002MT1067MT10670.0130.013MT970MT9700.0020.002MT1013MT10130.0030.003MT1170MT11700.00250.0025MT1149MT11490.0130.013MT972MT9720.00250.0025MT1015MT10150.00550.0055MT1192MT11920.00150.0015MT1153MT11530.00750.0075MT973MT9730.00350.0035MT1039MT10390.0030.003MT1239MT12390.0030.003MT1211MT12110.00950.0095MT974MT9740.00250.0025MT1055MT10550.00550.0055MT1240MT12400.0030.003MT1226MT12260.00350.0035MT978MT9780.0030.003MT1068MT10680.00550.0055MT1241MT12410.0020.002MT1227MT12270.00350.0035MT985MT9850.00250.0025MT1070MT10700.0070.007MT1242MT12420.0020.002MT1228MT12280.00950.0095MT1055-1MT1055-10.00010.0001MT1074MT10740.00550.0055MT1243MT12430.0020.002MT1230MT12300.0130.013MT1055-2MT1055-20.00450.0045MT1129MT11290.0030.003MT1244MT12440.00250.0025MT1232MT12320.0030.003MT1055-3MT1055-30.00050.0005MT1159MT11590.0080.008MT1250MT12500.0030.003MT1233MT12330.00350.0035MT1055-4MT1055-40.00750.0075MT1122MT11220.00150.0015MT2019MT20190.00250.0025MT1234MT12340.00350.0035MT1055-5MT1055-50.0010.001MT1125MT11250.0060.006MT2020MT20200.0020.002MT1235MT12350.00350.0035MT1055MT10550.00150.0015MT1126MT11260.00650.0065MT2028MT20280.00250.0025MT1236MT12360.00350.0035MT1055-6MT1055-60.00170.0017MT1127MT11270.00250.002523053230530.0020.002MT1238MT12380.00450.0045MT1055-7MT1055-70.02250.0225MT1526MT15260.01350.013523064230640.00150.001523031230310.00850.0085昵宏咬花規格表昵宏咬花規格表咬花番號咬花番號拔模斜度拔模斜度平均值平均值 μ打光程度打光程度加工種類加工種類HN-DS11HN-DS111°1°5 ~ 75 ~ 7800800噴砂咬花噴砂咬花 HN-DS12HN-DS121.5°1.5°10 ~ 1310 ~ 13600 ~ 800600 ~ 800HN-DS13HN-DS132°2°12 ~ 1512 ~ 15600 ~ 800600 ~ 800HN-DS14HN-DS142°2°13 ~ 1913 ~ 19600 ~ 800600 ~ 800HN-DS01HN-DS013°3°25 ~ 3025 ~ 30320320HN-DS02HN-DS024°4°35 ~ 4035 ~ 40320320HN-DS03HN-DS034°4°36 ~ 4236 ~ 42320320化學咬花化學咬花 HN-DS04HN-DS044.5°4.5°38 ~ 4338 ~ 43320320HN-DS05HN-DS051.5°1.5°9 ~ 139 ~ 13800800HN-DS06HN-DS062°2°14 ~ 1914 ~ 19800800HN-DS07HN-DS072.5°2.5°19 ~ 2419 ~ 24600600HN-DS08HN-DS083°3°25 ~ 3025 ~ 30400400咬花番号咬花番号拔模斜度拔模斜度平均值平均值μ打光程度打光程度加工种类加工种类梨地梨地NO.  12°2°8~98~9#400#400  梨地梨地NO.  22.5°2.5°15~1615~16#400#400  梨地梨地NO.  33°3°15~1715~17#400#400  梨地梨地NO.  43.5°3.5°16~1816~18#400#400  梨地梨地NO.  54°4°20~2320~23#400#400  梨地梨地NO.  64.5°4.5°25~3025~30#400#400  梨地梨地NO.  76°6°40~4240~42#320#320  梨地梨地NO.  86°6°57~6057~60#320#320  梨地梨地NO.  96°6°60~6660~66#320#320  S S ------半光泽半光泽       G ---半光泽半光泽 咬花番號咬花番號拔模斜度拔模斜度平均值平均值 μ打光程度打光程度加工種類加工種類NO.  1NO.  11°1°1.71.7鏡面鏡面    NO.  2NO.  21°1°1 1鏡面鏡面    NO.  3NO.  31°1°1.41.4鏡面鏡面    NO.  4NO.  41°1°1.81.810001000    NO.  5NO.  51°1°2.92.910001000    NO.  6NO.  61.5°1.5°4 410001000    NO.  7NO.  71.5°1.5°6.56.5#800#800    NO.  8NO.  82°2°7 7#800#800    NO.  9NO.  92.5°2.5°7.77.7#800#800    NO.  10NO.  103°3°10~1110~11#600#600    NO.  11NO.  113~4°3~4°12~1512~15#600#600    NO.  12NO.  124~5°4~5°16~1816~18#600#600    S ---S ---半光澤半光澤       G ---半光澤半光澤 咬花番號咬花番號拔模斜度拔模斜度平均值平均值 μ打光程度打光程度加工種類加工種類HN20HN202.5°2.5°12~1412~14#400#400            喷砂喷砂            HN21HN213°3°15~1715~17#400#400HN22HN223~4°3~4°23~2523~25#400#400HN23HN234~5°4~5°33~3733~37#320#320HN24HN244°4°19~2119~21#320#320              梨地梨地                                      HN25HN254°4°23~2523~25#320#320HN26HN264°4°26~3026~30#320#320HN27HN275°5°37~4037~40#320#320HN28HN285~6°5~6°41~4341~43#320#320HN29HN295~6°5~6°45~5045~50#320#320HN30HN306°6°58~6358~63#320#320HN31HN316°6°65~7365~73#320#320S ---S ---半光澤半光澤       G ---半光澤半光澤 喷砂流程喷砂流程模具脱脂模具脱脂封封贴喷砂砂除去除去贴纸清洗清洗防防锈模具脱脂模具脱脂封封贴喷砂用封砂用封贴表面表面处理理蚀刻刻梨地流程梨地流程干燥干燥喷砂砂除去除去贴纸清洗清洗防防锈咬花番号咬花番号拔模斜度拔模斜度平均值平均值μ打光程度打光程度加工种类加工种类HN1000HN10001°1°4~54~5#800#800  HN1001HN10011°1°5~65~6#800#800  HN1002HN10021.5°1.5°8~8~#800#800  HN1003HN10031°1°3~43~4#800#800  HN1004HN10041°1°4~54~5#800#800  HN1005HN10051°1°5~65~6#800#800  HN1006HN10062°2°10~1110~11#600#600  HN1007HN10072.5°2.5°12~1312~13#600#600  HN1008HN10083°3°17~1917~19#600#600  HN1009HN10091.5°1.5°6~76~7#600#600  HN1010HN10102°2°7~87~8#600#600  HN1011HN10113°3°13~1413~14#600#600  HN1012HN10123.5°3.5°25~2725~27#400#400  HN1013HN10134°4°33~3733~37#400#400  HN1014HN10145°5°43~5043~50#400#400  HN1015HN10153°3°19~2119~21#400#400  HN1016HN10164°4°32~~3332~~33#320#320  HN1017HN10175°5°36~~3836~~38#320#320S S ------半光泽半光泽       G ---半光泽半光泽 咬花番号咬花番号拔模斜度拔模斜度平均值平均值μ打光程度打光程度加工种类加工种类HN2000HN20001.5°1.5°8~98~9#600#600  HN2001HN20012°2°13~1513~15#600#600  HN2002HN20022.5°2.5°22~3422~34#400#400  HN2003HN20033.5°3.5°40~4440~44#400#400  HN2004HN20044°4°44~4744~47#400#400  HN2005HN20055.5°5.5°61~6561~65#400#400  HN2006HN20065.5°5.5°60~6360~63#400#400  HN2007HN20075°5°61~6461~64#400#400  HN2008HN20085°5°63~6663~66#400#400  HN2009HN20093°3°33~3533~35#400#400  HN2010HN20103.5°3.5°43~4643~46#400#400  HN2011HN20112°2°20~2120~21#400#400  HN2012HN20123°3°28~3228~32#400#400  HN2013HN20133.5°3.5°30~3530~35#400#400  HN2014HN20142.5°2.5°19~2219~22#400#400  HN2015HN20152.5°2.5°25~2925~29#400#400  HN2016HN20163°3°33~3833~38#400#400  HN2017HN20174°4°38~4138~41#400#400  HN2018HN20184°4°50~5850~58#400#400  HN2019HN20195°5°70~7570~75#400#400  HN2020HN20202°2°16~2316~23#400#400  HN2021HN20212.5°2.5°23~2623~26#400#400  HN2022HN20223°3°25~2725~27#400#400  HN2023HN20234°4°30~3430~34#400#400  HN2024HN20244.5°4.5°42~5042~50#400#400  HN2025HN20255°5°52~5652~56#400#400  HN2026HN20265°5°62~7062~70#400#400  咬花番号咬花番号拔模斜度拔模斜度平均值平均值μ打光程度打光程度加工种类加工种类HN3000HN30001.5°1.5°4~54~5#800#800  HN3001HN30011.5°1.5°5~65~6#800#800  HN3002HN30021.5°1.5°7~97~9#800#800  HN3003HN30032.5°2.5°8~118~11#800#800  HN3004HN30043°3°10~1510~15#600#600  HN3005HN30053°3°16~1816~18#600#600  HN3006HN30063.5°3.5°17~2017~20#600#600  HN3007HN30071.5°1.5°7~97~9#600#600  HN3008HN30082°2°9~119~11#600#600  HN3009HN30092.5°2.5°12~1412~14#600#600  HN3010HN30102.5°2.5°15~1815~18#600#600  HN3011HN30113°3°18~2218~22#600#600  HN3012HN30123.5°3.5°24~2824~28#600#600  HN3013HN30133.5°3.5°27~3127~31#600#600  S S ------半光泽半光泽       G ---半光泽半光泽 模具脱脂模具脱脂封封贴描描绘图形形 咬花加工面脱脂咬花加工面脱脂皮纹流程皮纹流程蚀刻刻防防锈喷砂用封砂用封贴清洗清洗除去除去贴纸烘烤烘烤修正修正图形形二次封二次封贴模具脱脂模具脱脂底片裁剪底片裁剪 咬花面脱脂咬花面脱脂图形流程图形流程现象象感光膜剥离感光膜剥离蚀刻刻封封贴贴底片底片曝光曝光感光膜涂布感光膜涂布干燥干燥加加热图形修正形修正喷砂砂清洗清洗防防锈电镀电镀(Plating)非电镀镍非电镀镍高高级防氧化保防氧化保护中等耐磨中等耐磨修正公差要求不高的位置（修正公差要求不高的位置（0.003”））Hardness – HVN100As plated 450 / 50 RCHeat treated at:- 4hr, 350°F (177°C) 480 to 520- 1hr, 750°F (400°C) Phosphorus content, wt, %:10.5 to 12.0 Melting point:1620°F (880°C) Corrosion related properties:ASTM B-1171.0 mil deposit, 1,000+ hours Wear properties:Taber abraser wear testIndex value wt. loss mg/1,000 cyclesAs plated 5-18Heat treated @ 1hr 750°F (400°C) 4-8Thermal conductivity:cal/cm/sec/C 0.0105 氨基磺酸镍电镀氨基磺酸镍电镀复复杂的尺寸修正（的尺寸修正（0.25mm沉沉积厚度）厚度）耐摩擦和耐磨耐摩擦和耐磨损防腐防腐蚀作作为电镀铬的基的基础层摩擦系数摩擦系数0.45 或更小或更小洛氏硬度洛氏硬度40 RC电镀温度电镀温度140°F理想用途理想用途尺寸修正尺寸修正电镀硬铬电镀硬铬耐摩擦和耐磨耐摩擦和耐磨损硬度硬度72RC0.0003-0.0004厚度厚度喷砂（喷砂（Blasting））Wet Blasting (Liquid Honing)The liquid honing or wet blasting process uses water to cushion the blast media and eliminates damage to the surface of the component, mold or tool. This process is used for precision surface finishing and allows us to control and regulate the flow and type of material used in the blasting slurry. It also allows us to control the velocity, pressure, location (areas can be masked) and other engineered elements to provide the optimum finish for your part, mold, die or tool.Wet Blasting ProcessWet blasting is used primarily, but not exclusively, as a surface preparation. This process deep cleans with no damage, impregnation, dust, warping or contamination to the surface. It also provides superior bonding, extended duty and even abrasion to the surface. Dry Blasting ProcessA dry blasting cabinet system uses compressed air and an abrasive media feeder to mix particles and discharges this media, with the use of a nozzle, at the part surface. Media is recycled from the system to a hopper for reuse. This process is used for more aggressive surface preparation.How Wet Blasting & Dry Blasting Are UsedWet blasting and dry blasting are used for surface cleaning and preparation including creating a finish before plating; cleaning & stripping a surface for coating; establishing a stipple finish; gloss adjustment on texture finishes that have been acid engraved; de-burring; rust removal; de-scaling. We use the following Blast Media: Ceramic beads Glass beads Plastic Aluminum oxide Silicon carbide Carborundum Metal shot and steel grit Glass bead and ceramic bead media are used to clean, smooth, brighten, peen, and de-scale surfaces. Fine glass and ceramic media can smooth or de-burr parts. Aluminum oxide, crushed glass, and steel grit are used in more aggressive applications such as machined components and can remove heavy scale or rust. Wet blasting can also aid in lubricity and release谢谢大家！感谢您的观看！。