模具表面处理种类与规格.pptx

单击此处编辑母版标题样式,单击此处编辑母版文本样式,第二级,第三级,第四级,第五级,2019/2/7,,‹#›,模具表面处,理,理种类及规,格,格,抛光（,Polish),火花纹,(,Thin Fire Texture),化学蚀纹（,Texture),蚀纹处理和模具斜度,电镀,(Plating),喷砂（,Blasting,）,抛光（,Polish),SPI -Society of thePlasticsIndustry,塑料工业协,会,会,Types ofFinishes,Current SPIFinish Numbers,,Description andPrevious Finish Numbers,,Roughness Comparison R.A.,Diamond,#1 Diamond Buff,（,#1,钻石膏，光学要求）,A0,,,,,#3 Diamond,Buff,（,#3,钻石膏，镜面）,A1,is comparable to,#1,0-1,,#6 Diamond,Buff,（,#6,钻石膏，镜面）,A2,is slightly finer than,#2,1-2,,#15 Diamond,Buff,（,#15,钻石膏，镜面）,A3,has more imperfections than,,2-3,Paper,600,Grit,（,600,砂纸，光面）,B1,is finer than,#3,2-3,,400,Grit,（,400,砂纸，光面）,B2,is slightly finer than,,4-5,,320,Grit,（,320,砂纸，光面）,B3,is comparable to,,9-10,Stone,600,Stone,（,600,油石，光面）,C1,is finer than,#4,10-12,,400,Stone,（,400,砂纸，光面）,C2,is slightly finer than,,25-28,,320,Stone,（,320,砂纸，哑面）,C3,is comparable to,,38-42,Dry Blasted,#11 Glass,Bead,（,#11,粗玻璃砂）,D1,is finer than,#5,10-12,,#240,Aluminum Oxide,Blast,（,#240,氧化铝）,D2,is comparable to,,26-32,,#24 Aluminum Oxide,Blast,（,#24,氧化铝）,D3,is a little more coarse than,,190-230,Diamond Mold Polishing &FinishingSpecifications,钻石抛光,（非常适合镀镍和镀铬）,SPIA-1,（高质量外观或者镜片模具）,SPIA-2,（良好脱模和外观）,SPIA-3,（良好脱模，外观无需高光）,砂纸抛光,（轻微高光面，良好脱模，用在装饰要求不高的场合）,SPIB-1,SPIB-2,SPIB-3,油石抛光,（非高光面，良好脱模，也是砂纸和钻石抛光的头道工序）,SPIC-1,SPIC-2,SPIC-3,喷砂抛光,（网点和纹理表面）,SPID-1,SPID-2,SPID-3,火花纹,(,ThinFireTexture),号码,电火花深度（,mm),,号码,电火花深度（,mm),0,0.00040,,21,0.00448,1,0.00044,,22,0.00504,2,0.00048,,23,0.00560,3,0.00056,,24,0.00648,4,0.00064,,25,0.00720,5,0.00072,,26,0.00800,6,0.00080,,27,0.00880,7,0.00088,,28,0.01000,8,0.00100,,29,0.01120,9,0.00112,,30,0.01280,10,0.00128,,31,0.01400,11,0.00140,,32,0.01600,12,0.00160,,33,0.01800,13,0.00180,,34,0.02000,14,0.00200,,35,0.02240,15,0.00224,,36,0.02520,16,0.00252,,37,0.02800,17,0.00280,,38,0.03200,18,0.00320,,39,0.03600,19,0.00360,,40,0.04000,20,0.00400,,41,0.04480,CHARMILL VDI Specification,符号,粗糙度,,符号,粗糙度,AGIE 1,Ra 0.2,,VDI12,Ra 0.40,AGIE 2,Ra 0.315,,VDI15,Ra 0.50,AGIE 3,Ra 0.5,,VDI18,Ra 0.80,AGIE 4,Ra 0.8,,VDI21,Ra 1.12,AGIE 5,Ra 1.25,Fine,VDI24,Ra 1.60,AGIE 6,Ra 2.00,Fine,VDI27,Ra 2.24,AGIE 7,Ra 3.15,Medel,VDI30,Ra 3.15,AGIE 8,Ra 5.0,Grov,VDI33,Ra 4.50,AGIE 9,Ra 8.0,,VDI36,Ra 6.30,AGIE 10,Ra 12.5,,VDI39,Ra 9.00,,,,VDI42,Ra 12.5,,,,VDI45,Ra 18.0,火花纹规格,和,和图纸表面,粗,粗糙度要求,对,对照表,Ra -,在取样长度,内,内，轮廓偏,距,距绝对值的,算,算术平均值,，,，单位,:,μ,。

化学蚀纹（,Texture),号码,咬花深度,MT-11000,0.0102,MT-11010,0.0254,MT-11020,0.0381,MT-11030,0.0508,MT-11040,0.0762,MT-11050,0.1143,MT-11060,0.0762,MT-11070,0.0762,MT-11080,0.0508,MT-11090,0.0889,MT-11100,0.1524,MT-11110,0.0635,MT-11120,0.0508,MT-11130,0.0635,MT-11140,0.0635,MT-11150,0.0698,MT-11160,0.1016,MT Specification,单位：,mm,Mold-Tech A,,,Mold-Tech B,,,Ptn.#,Depth(mm),Angle,Ptn.#,Depth(mm),Angle,MT-11000,0.0004,1°,MT-11200,0.003,4.5°,MT-11010,0.001,1.5°,MT-11205,0.0025,4°,MT-11020,0.0015,2.5°,MT-11210,0.0035,5.5°,MT-11030,0.002,3°,MT-11215,0.0045,6.5°,MT-11040,0.003,4.5°,MT-11220,0.005,7.5°,MT-11050,0.0045,6.5°,MT-11225,0.0045,6.5°,MT-11060,0.003,4.5°,MT-11230,0.0025,4°,MT-11070,0.003,4.5°,MT-11235,0.004,6°,MT-11080,0.002,3°,MT-11240,0.0015,2.5°,MT-11090,0.0035,5.5°,MT-11245,0.002,3°,MT-11100,0.006,9°,MT-11250,0.0025,4°,MT-11110,0.0025,4°,MT-11255,0.002,3°,MT-11120,0.002,3°,MT-11260,0.004,6°,MT-11130,0.0025,4°,MT-11265,0.005,7°,MT-11140,0.0025,4°,MT-11270,0.004,6°,MT-11150,0.00275,4°,MT-11275,0.0035,5°,MT-11160,0.004,6°,MT-11280,0.0055,8°,蚀纹处理和,模,模具斜度的,关,关系,Mold-Tech C,,,Mold-Tech D,,,Ptn.#,Depth,Angle,Ptn.#,Depth,Angle,MT-11300,0.0025,3.5°,MT-11400,0.002,3°,MT-11305,0.005,7.5°,MT-11405,0.0025,4°,MT-11310,0.005,7.5°,MT-11410,0.0035,5.5°,MT-11315,0.001,1.5°,MT-11415,0.002,3°,MT-11320,0.0025,4°,MT-11420,0.0025,4°,MT-11325,0.003,4.5°,MT-11425,0.0035,5.5°,MT-11330,0.002,3°,MT-11430,0.007,10°,MT-11335,0.002,3°,MT-11435,0.010,15°,MT-11340,0.003,4.5°,MT-11440,0.0005,1.5°,MT-11345,0.003,4.5°,MT-11445,0.0015,2.5°,MT-11350,0.0035,5.5°,MT-11450,0.0025,4°,MT-11355,0.0025,4°,MT-11455,0.003,4.5°,MT-11360,0.0035,5.5°,MT-11460,0.0035,5.5°,MT-11365,0.0045,7°,MT-11465,0.005,7.5°,MT-11370,0.004,6°,MT-11470,0.002,3°,MT-11375,0.004,6°,MT-11475,0.002,3°,MT-11380,0.004,6°,MT-11480,0.003,4.5°,蚀纹处理和,模,模具斜度的,关,关系,Plaque #6,,Plaque #7,,Plaque #8,,Plaque #10,,Ptn.#,Depth(mm),Ptn.#,Depth(mm),Ptn.#,Depth(mm),Ptn.#,Depth(mm),MT229,0.003,MT325,0.003,MT588,0.0085,MT980,0.004,MT392,0.004,MT964,0.003,MT888,0.013,MT901,0.003,MT585,0.0035,MT1038,0.002,MT1028,0.0035,MT945,0.0065,MT889,0.004,MT1043,0.002,MT1067,0.013,MT970,0.002,MT1013,0.003,MT1170,0.0025,MT1149,0.013,MT972,0.0025,MT1015,0.0055,MT1192,0.0015,MT1153,0.0075,MT973,0.0035,MT1039,0.003,MT1239,0.003,MT1211,0.0095,MT974,0.0025,MT1055,0.0055,MT1240,0.003,MT1226,0.0035,MT978,0.003,MT1068,0.0055,MT1241,0.002,MT1227,0.0035,MT985,0.0025,MT1070,0.007,MT1242,0.002,MT1228,0.0095,MT1055-1,0.0001,MT1074,0.0055,MT1243,0.002,MT1230,0.013,MT1055-2,0.0045,MT1129,0.003,MT1244,0.0025,MT1232,0.003,MT1055-3,0.0005,MT1159,0.008,MT1250,0.003,MT1233,0.0035,MT1055-4,0.0075,MT1122,0.0015,MT2019,0.0025,MT1234,0.0035,MT1055-5,0.001,MT1125,0.006,MT2020,0.002,MT1235,0.0035,MT1055,0.0015,MT1126,0.0065,MT2028,0.0025,MT1236,0.0035,MT1055-6,0.0017,MT1127,0.0025,23053,0.002,MT1238,0.0045,MT1055-7,0.0225,MT1526,0.0135,23064,0.0015,23031,0.0085,,,昵宏咬花規,格,格表,咬花番號,拔模斜度,平均值,μ,打光程度,加工種類,HN-DS11,1°,5 ~ 7,800,噴砂咬花,,HN-DS12,1.5°,10 ~ 13,600 ~ 800,,HN-DS13,2°,12 ~ 15,600 ~ 800,,HN-DS14,2°,13 ~ 19,600 ~ 800,,HN-DS01,3°,25 ~ 30,320,,HN-DS02,4°,35 ~ 40,320,,HN-DS03,4°,36 ~ 42,320,化學咬花,,HN-DS04,4.5°,38 ~ 43,320,,HN-DS05,1.5°,9 ~ 13,800,,HN-DS06,2°,14 ~ 19,800,,HN-DS07,2.5°,19 ~ 24,600,,HN-DS08,3°,25 ~ 30,400,,咬花番号,拔模斜度,平均值,μ,打光程度,加工种类,梨地,NO.  1,2°,8~9,#400,,梨地,NO.  2,2.5°,15~16,#400,,梨地,NO.  3,3°,15~17,#400,,梨地,NO.  4,3.5°,16~18,#400,,梨地,NO.  5,4°,20~23,#400,,梨地,NO.  6,4.5°,25~30,#400,,梨地,NO.  7,6°,40~42,#320,,梨地,NO.  8,6°,57~60,#320,,梨地,NO.  9,6°,60~66,#320,,S,---,半光泽,G,---,半光泽,,,,,,咬花番號,拔模斜度,平均值,μ,打光程度,加工種類,NO.  1,1°,1.7,鏡面,,NO.  2,1°,1,鏡面,,NO.  3,1°,1.4,鏡面,,NO.  4,1°,1.8,1000,,NO.  5,1°,2.9,1000,,NO.  6,1.5°,4,1000,,NO.  7,1.5°,6.5,#800,,NO.  8,2°,7,#800,,NO.  9,2.5°,7.7,#800,,NO.  10,3°,10~11,#600,,NO.  11,3~4°,12~15,#600,,NO.  12,4~5°,16~18,#600,,S ---,半光澤,G ---,半光澤,,,,,,咬花番號,拔模斜度,平均值,μ,打光程度,加工種類,HN20,2.5°,12~14,#400,,,喷砂,,,HN21,3°,15~17,#400,,HN22,3~4°,23~25,#400,,HN23,4~5°,33~37,#320,,HN24,4°,19~21,#320,,,梨地,,,,,,,HN25,4°,23~25,#320,,HN26,4°,26~30,#320,,HN27,5°,37~40,#320,,HN28,5~6°,41~43,#320,,HN29,5~6°,45~50,#320,,HN30,6°,58~63,#320,,HN31,6°,65~73,#320,,S ---,半光澤,G ---,半光澤,,,,,,,,喷砂流程,模具脱脂,封贴,喷砂,除去贴纸,清洗,防锈,,,,,,模具脱脂,封贴,喷砂用封贴,,,,,表面处理,,蚀刻,梨地流程,干燥,,喷砂,,除去贴纸,,清洗,,防锈,,咬花番号,拔模斜度,平均值,μ,打光程度,加工种类,HN1000,1°,4~5,#800,,HN1001,1°,5~6,#800,,HN1002,1.5°,8~,#800,,HN1003,1°,3~4,#800,,HN1004,1°,4~5,#800,,HN1005,1°,5~6,#800,,HN1006,2°,10~11,#600,,HN1007,2.5°,12~13,#600,,HN1008,3°,17~19,#600,,HN1009,1.5°,6~7,#600,,HN1010,2°,7~8,#600,,HN1011,3°,13~14,#600,,HN1012,3.5°,25~27,#400,,HN1013,4°,33~37,#400,,HN1014,5°,43~50,#400,,HN1015,3°,19~21,#400,,HN1016,4°,32~~33,#320,,HN1017,5°,36~~38,#320,,S,---,半光泽,G,---,半光泽,,,,,,咬花番号,拔模斜度,平均值,μ,打光程度,加工种类,HN2000,1.5°,8~9,#600,,HN2001,2°,13~15,#600,,HN2002,2.5°,22~34,#400,,HN2003,3.5°,40~44,#400,,HN2004,4°,44~47,#400,,HN2005,5.5°,61~65,#400,,HN2006,5.5°,60~63,#400,,HN2007,5°,61~64,#400,,HN2008,5°,63~66,#400,,HN2009,3°,33~35,#400,,HN2010,3.5°,43~46,#400,,HN2011,2°,20~21,#400,,HN2012,3°,28~32,#400,,HN2013,3.5°,30~35,#400,,HN2014,2.5°,19~22,#400,,HN2015,2.5°,25~29,#400,,HN2016,3°,33~38,#400,,HN2017,4°,38~41,#400,,HN2018,4°,50~58,#400,,HN2019,5°,70~75,#400,,HN2020,2°,16~23,#400,,HN2021,2.5°,23~26,#400,,HN2022,3°,25~27,#400,,HN2023,4°,30~34,#400,,HN2024,4.5°,42~50,#400,,HN2025,5°,52~56,#400,,HN2026,5°,62~70,#400,,咬花番号,拔模斜度,平均值,μ,打光程度,加工种类,HN3000,1.5°,4~5,#800,,HN3001,1.5°,5~6,#800,,HN3002,1.5°,7~9,#800,,HN3003,2.5°,8~11,#800,,HN3004,3°,10~15,#600,,HN3005,3°,16~18,#600,,HN3006,3.5°,17~20,#600,,HN3007,1.5°,7~9,#600,,HN3008,2°,9~11,#600,,HN3009,2.5°,12~14,#600,,HN3010,2.5°,15~18,#600,,HN3011,3°,18~22,#600,,HN3012,3.5°,24~28,#600,,HN3013,3.5°,27~31,#600,,S,---,半光泽,G,---,半光泽,,,,,,,模具脱脂,封贴,描绘图形,,,,咬花加工面脱脂,皮纹流程,蚀刻,,防锈,,喷砂用封贴,,清洗,,除去贴纸,,,烘烤,,修正图形,,二次封贴,,,模具脱脂,底片裁剪,,咬花面脱脂,图形流程,现象,,感光膜剥离,,,蚀刻,,,封贴,,贴底片,,曝光,,,感光膜涂布,干燥,,加热,图形修正,,喷砂,,清洗,,防锈,,电镀,(Plating),非电镀镍,高级防氧化保护,中等耐磨,修正公差要求不高的位置（,0.003”,）,Hardness – HVN100,As plated 450 / 50 RCHeat treated at:- 4hr, 350°F (177°C) 480 to 520- 1hr, 750°F (400°C),Phosphorus content, wt, %:,10.5 to 12.0,Melting point:,1620°F (880°C),Corrosion related properties:,ASTM B-1171.0 mil deposit, 1,000+ hours,Wear properties:,Taber abraser wear testIndex value wt. loss mg/1,000 cyclesAs plated 5-18Heat treated @ 1hr 750°F (400°C) 4-8,Thermal conductivity:,cal/cm/sec/C 0.0105,氨基磺酸镍,电,电镀,复杂的尺寸修正（,0.25mm,沉积厚度）,耐摩擦和耐磨损,防腐蚀,作为电镀铬的基础层,摩擦系数,0.45,或更小,洛氏硬度,40 RC,电镀温度,140°F,理想用途,尺寸修正,电镀硬铬,耐摩擦和耐磨损,硬度,72RC,0.0003-0.0004,厚度,喷砂（,Blasting,）,Wet Blasting (LiquidHoning),The,liquid honing or wetblasting,process uses water to cushionthe blastmediaandeliminatesdamage tothesurface ofthecomponent,moldor tool.Thisprocess isusedforprecisionsurface finishing and allows us tocontrol and regulatetheflowand type of materialusedin the blasting slurry.It also allowsus tocontrol the velocity, pressure, location (areas can bemasked) and other engineeredelements to providethe optimum finish for your part, mold,die or tool.,Wet BlastingProcess,Wet blasting isusedprimarily, butnotexclusively, asa,surface preparation,. This processdeepcleans with nodamage, impregnation, dust, warpingor contamination tothesurface. It also providessuperiorbonding, extended duty and even abrasionto the surface.,Dry BlastingProcess,A dryblastingcabinet systemusescompressedairand an abrasivemedia feeder to mixparticlesanddischargesthismedia, with the useof anozzle, at thepartsurface.Mediais recycled from the system to a hopperforreuse. This processis used for more aggressive surfacepreparation.,How Wet Blasting & Dry Blasting AreUsed,Wet blasting and dryblastingare used for,surface cleaning andpreparation,includingcreating afinish beforeplating; cleaning de-scaling.,We use thefollowingBlast Media:,Ceramic beads,Glassbeads,Plastic,Aluminum oxide,Silicon carbide,Carborundum,Metalshotandsteelgrit,Glassbeadandceramic bead media are used toclean, smooth,brighten,peen, andde-scalesurfaces.Fineglassandceramic media can smoothor de-burrparts. Aluminum oxide, crushed glass, and steel grit are used inmoreaggressive applicationssuchas machined components and canremove heavy scaleor rust. Wet blasting canalsoaidin,lubricity,and release,谢谢大家！,感谢您的观,看,看！,。