电子厂洁净室系统详解课件.ppt

电子厂洁净室系统详解目录洁净室系统简介1洁净室维护结构2暖通空调及自控3工程业务模式l主营业务：lMainlybusiness:HVAC&洁净室系统Cleanroomsystem洁净管道系统Sanitarypipingsystem自动化系统AutomationSystem项目管理&EPCConstructionManagement验证Validation概念设计ConceptualDesign详细设计DetailedDesign植物提取工艺优化Optimizationofherbsextraction水机设备Hydraulic engine equipment工程总承包洁净系统服务架构洁净系统控制-目标为产品生产和操作人员提供一个适宜的内部环境Toprovideaproperindoorenvironmentforproductionandstaff.降低污染和交叉污染的危险Tolowertheriskofcontaminationandcrosscontamination.保护员工，保护周边环境Toprotectthestaffandtoprotecttheoutdoorenvironment.洁净系统控制-要素洁净系统控制-洁净度Cleanness - Particle number/洁净度尘埃粒子数at restin operation Grademaximum permitted number of particles /m3 equal to or above 0.5m5m0.5m5mA3,500203,5001*B3,50029350,0002,000C350,0002,0003,500,00020,000D3,500,00020,000not defined not defined 洁净系统控制-洁净度Cleanness/洁净度欧盟同ISO标准对照CleannessAt restIn operationRemarkGrade AISO 5ISO 5The local zone for high risk operations.Grade BISO 5ISO 7For aseptic preparation and filling.Grade CISO 7ISO 8Clean areas for carrying out less critical stages in the manufacture of sterile products.Grade DISO 8Not definedAs per EU GMP: PIC/S July 2004 洁净系统控制-温湿度Temperature and Relative Humidity/温度和相对湿度CleannessTemperatureRelative humidityGrade BS:22 W:2055Grade C, Grad DS:24 W:2055These data are for designing. These data can be adjusted if needed.此数值用于设计，参数可根据需要进行调整洁净系统控制-压差 Adjacent rooms of different grades should have a pressure differential of 10 - 15 pascals (guidance values). 相邻洁净区房间之间的压差应为10-15帕斯卡（指导值）。

-EUcGMP 洁净区与非洁净区之间、不同等级洁净区之间的压差应不低于10帕斯卡，相同洁净度等级不同功能的操作间之间应保持适当的压差梯度，以防止污染和交叉污染 -中国新版GMP 相邻洁净区房间之间的压差应为12.5帕斯卡 -FDAPressure Differential/压差洁净系统控制-气流组织及自净It should be demonstrated that air-flow patterns do not present a contamination risk, e.g. care should be taken to ensure that air flows do not distribute particles from a particle-generating person, operation or machine to a zone of higher product risk. The particulate conditions given in the table for the “at rest” state should be achieved after a short “clean up” period of 15-20 minutes (guidance value) in an unmanned state after completion of operations.应证明各种气流方式无导致污染的风险，例如，应采取适当的措施确保气流不会将操作或设备以及操作人员散发的粒子吹向洁净要求高的区域。

生产操作全部结束，操作人员撤离生现场并经1520分钟（指导值）自净后，洁净区的应达到“静态”标准目录洁净室系统简介1洁净室维护结构2暖通空调及自控3洁净室围护结构洁净室围护结构-墙板密胺树脂面层的墙体板材密胺树脂面层的墙体板材/Melamine skin panel : 面层不会生锈/Anti-rusting surface.抗冲击性能优越/Excellent impact resistant 加工性能好,可任意切割开孔、切割、锯/Good machinable characteristic.表面平整度好/Excellent surface flatness.彩钢板面层的墙体板材彩钢板面层的墙体板材/Steel skin panel与特有龙骨系统相匹配/To match with special extrusion and accessories 可以完全平整地与各种组件相衔接/Can be flush connection with systems两种板材在同一系统中可以互换两种板材在同一系统中可以互换The two kinds of panels can be inter-changed in same system洁净室围护结构-墙板密胺树脂板melaminewallpanel密胺树脂墙板+密胺树脂顶板melaminewallpanel+ceilingpanel密胺树脂+国产melaminewallpanel+Local密胺树脂墙板+彩钢板顶板melaminewallpanel+steelskinceilingpanel国产Local彩钢板墙板+彩钢板顶板steelskinwallpanel+steelskinceilingpanel50系列+100系列风管回风+板内回风多种墙板选择-灵活的供货方式Selection of Various wall panels-flexible supply ways洁净室围护结构-墙板二次排版设计全部工厂制作无现场切割手工制作洁净室围护结构-墙板 高质量的表面材料具备抗化学侵蚀、耐磨、抗刮擦等优良的性能 High quality surface material is resistant to chemical, attack, abrasion and scratch. 墙板四边封边避免了夹芯材料外泄污染洁净室。

Panel four side extrusion seal up the panel edges to avoid contamination. 优质的隔热保温材料作为夹芯材料 High quality thermal insulation core material. 根据需要预埋加强筋保证墙板的强度 Embedded reinforcement structure as per requirements. 根据设计需要预埋线管方便各种管线通过 Custom embedded pipeline for wiring conduit. 快速容易安装的墙体系统 Easy and fast installation wall systems. 灵活可多选的组件满足各种要求 Flexible components can be selected for different requirements. 牢固严密的系统避免了空气的泄漏 Rigid systems to avoid air leakage. 系统配备了完整的门窗组成整套的产品系统 Systems come with complete door and window sets.所有组件的连接都是平滑连接无突起. All components can be flush connection. 洁净室墙体系统的特长 partition wall systems advantage洁净室围护结构-墙板密胺树脂面层的墙体板材的优点密胺树脂面层的墙体板材的优点: : The advantage of melamine skin panel面层为具备各项优越性能的特殊的密胺树脂材料。

The high quality surface material, melamine skin.面层不会生锈 Anti-rusting surface.抗冲击性能优越 Excellent impact resistant.加工性能好,可任意切割开孔、切割、锯 Good machinable characteristic.耐腐蚀性能优越 Excellent anti-corrosion .抗刮擦性能特别出色 Excellent scratching resistant.表面平整度好 Excellent surface flatness.彩钢板面层的墙体板材的优点: : The advantage of steel skin panel镀锌钢板基材、面层辊涂的材料决定了墙体面层强度较高 The galvanized steel sheet base, roll coating material, surface hardness is high钢板双面镀锌增强了表面的抗腐蚀能力 The galvanized steel sheet both side to form the high corrosion resistant与特有龙骨系统相匹配。

To match with special extrusion and accessories 可以完全平整地与各种组件相衔接 Can be flush connection with systems特殊的结构形式,巧妙的进行板内回风,节约了空间,保证了合理的气流组织洁净室板材优点 cleanroom panel advantage两种板材在同一系统中可以互换The two kinds of panels can be inter-changed in same system外贴圆弧中置铝连接墙板系统洁净室围护结构-墙板外部分解图内部分解图洁净室围护结构-墙板内置龙骨外帖石膏彩钢板墙板系统洁净室围护结构-墙板内置风管玻镁岩棉彩钢板墙板系统洁净室围护结构-墙板洁净室围护结构-墙板活动结构标准地龙骨带有水平调整底座，可快速精确调整地龙骨水平高度回风墙100系列龙骨挂板,特别的回风墙结构同中空墙，内衬钢板；回风夹道宽度可变；标准回风量为560CMH常规的回风夹道可用回风墙代替，少占地方，平面布置灵活,是专为医药厂房紧凑布局而精心设计的洁净室围护结构-顶板尺寸尺寸 (mm)长长宽宽厚厚500 5000118050板与板之间是内置式铝龙骨或PVC方管连接的，形成一连续自支承结构的墙。

两块板之间的接缝处用硅胶密封处理顶板用M-8螺纹钢筋和支架固定在建筑顶上。