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设备、材料采购、运输、保管及施工防腐管理程序.pdf

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    • PGRP IPMT ANTICORROSION MANAGEMENT PROCEDURE FOR PROCUMENT,TRANSPORTATION,, STORAGE examination of corrosion and damage on equipment and materials shall also be included in examination action after completing construction or installation. ? 进入现场的设备、材料,应选择地势相对较高、地面相对较硬的合适地点,并用木材 等支撑适当垫高,确保雨水不能浸湿;螺栓、法兰密封面以及设备轴承等转动零部件, 要涂抹润滑脂(黄油)防水,并密封雨水可能进入设备、材料内部的端口;外部要有 防雨及防日晒的遮挡或覆盖物保护 Incoming field equipment and materials shall be placed on the proper location of comparatively higher hypsography and hard ground with wood supports and pads making sure to prevent rain to soaked them; grease shall be daubed on surfaces of bolts, flange seals and bearing etc. rotating parts to prevent water corrosion; all nozzles and openings shall be covered to prevent rain water to enter inside of equipment and materials; outside of PGRP IPMT ANTICORROSION MANAGEMENT PROCEDURE FOR PROCUMENT,TRANSPORTATION,, STORAGE equipment and materials shall also protected during temporary storage period ? 现场施工、安装过程中,直至正式中交验收合格之前,承包方必须采取有效的方法, 避免设备、材料受腐蚀,特别注意雨天的防水、防潮,裸露部分要有覆盖物,底漆损 伤的要注意及时修补,密封面、螺栓(尤其是地脚螺栓)以及轴承等其它转动零部件 要定期补抹润滑脂,并严防设备材料内部进水。

      Before from field construction, installation until pass of formal interim handover, Contractors must take effective method to prevent equipment and materials from being eroded, especially pay attention below: Equipment and materials shall be water proof, damp-proof and covered with slipcover for naked parts without protection; damaged base coat shall be repaired timely; seal faces, bolts (especially for anchor bolts), bearing etc. rotating parts shall be daubed with grease timely; equipment and materials shall be taken strict precautions against entering water. ? 在措施不当,造成设备或材料内部潮湿或进水时,不能等待自然风干,承包方应采取 强制风干措施,可依据现场条件采用简易的吹风措施,风干后应采用防雨布包扎等措 施密封进出口。

      In case water enters into inside of equipment and materials due to unsuitability measure, Contractors shall take the method, which can be a simple measure based on field condition, to blow out the wet parts and dry them. Natural air dry method can not be used. After that, shower-proof cloth shall be used to cover and seal the nozzles and openings. 4.0 施工完成至水压试验后的保护施工完成至水压试验后的保护 PROTECTION AFTER COMPLETING CONSTRUCTION AND HYDROSTATIC TESTING 4.1 施工完成后施工完成后 COMPLETING CONSTRUCTION ? 施工完成后,对施工中外防护层损伤的部位要及时修补。

      After completing construction, damaged parts of protection layer due to construction shall be repaired timely. ? 埋地管线等材料、设备要尽快回填,不能及时回填的要有疏水措施 Buried pipe and equipment shall be back filled as soon as possible. If back fill work can not be process timely, drainage measure shall be provided. ? 在最终设定的表层防护完工或恢复之前,所有防护工作都必须按照设备、材料的现场 管理办法执行 Before completing final layer of top surface protection or comeback, all protection work PGRP IPMT ANTICORROSION MANAGEMENT PROCEDURE FOR PROCUMENT,TRANSPORTATION,, STORAGE for special and key equipment, Contractor shall compile maintenance programme which shall be submitted to GXPC and strictly carried out after approval, 5.0 考核办法考核办法 ASSESS 5.1 谁考核谁谁考核谁 WHO ASSESS ? 对于 EPC 总承包的工程,业主方考核总承包商。

      For EPC engineering, GXPC assesses Contractor of EPC engineering. ? 对于甲采设备、材料,生产准备部考核设计院,采购部考核监造、运输环节的各承包 商,PMT 考核存储、现场施工及水压试验环节的采购部和施工单位 For equipment and materials purchased by GXPC, Engineering Procurement Dept. assesses Contractors of supervise, transportation; PMT assesses Procurement and Construction Parties of storage, field construction and hydrostatic testing. ? 机电部可考核所有环节的责任对象 MED can assesses all parties. 5.2 惩罚惩罚 PENALTY PGRP IPMT ANTICORROSION MANAGEMENT PROCEDURE FOR PROCUMENT,TRANSPORTATION,, STORAGE & CONSTRUCTION OF EQUIPMENT & MATERIALS 设备、材料采购、运输、保管及施工防腐管理程序 PGRP1-GEN-PRO-0161 Rev A00 20-Aug-2008 Page 8 of 9如发生下列问题广西石化将追究责任,责任方将受到赔偿、罚款等处罚,并对工期延误负 连带责任: In case of any problem occurres bellow, GXPC will run the liabilities. The party, who is responsible for it, will be punished with compensating and amercing etc., and taken on the related responsibilities due to his dallying over construction schedule. ? 设计无具体防护措施或未按本程序文件执行的, No specific design protection measure or without performing this IPMT procedure document, ? 制造商未按规定采取防护措施的, Manufacturer, who doesn’t take protection measure according to specified specification, ? 运输不当,造成严重损失的, Serious expense is occurred due to unsuitable transportation. ? 现场堆放混乱,无防护措施的, For stacking boll-up and no protection measure, ? 因不采取防护措施造成材料、设备失效的 Equipment and materials are rejected due to no protection measure. ? 施工前后,材料、设备违反规定浸泡在雨天积水中的。

      Before and after construction, equipment and materials are soaked in rain water, 6.0 遵循的相关文件遵循的相关文件 RELEVANT SPECIFICATIONS TO BE FOLLOWED ? PGRP1-0A-0CEI-000-EQP-001-SPC-0001 A01 工程防腐设计统一规定-设备分篇 General Design Specification for Engineering Corrosion---Equipment Part ? PGRP1-0A-0CEI-000-STR-001-SPC-0002 A02 工程防腐蚀设计统一规定 General Design Specification for Engineering Corrosion ? PGRP1-0A-0CEI-000-PIP-0。

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