自适应技术嵌入式系统资料.doc

ACM System ConfigurationsSystem ConfigurationsReal Time Adaptive Control & Monitoring (ACM)Systems forCNC Metal Cutting OptimizationJuly 2004 1. ACM CONFIGURATIONSDepending on the machine tool and CNC type, Omative ACM may be available in the following configurations:Add-on:In this configuration, the ACM system is a separate microprocessor-based unit (referred to as an ACM Unit) with its own LCD and Keypad. This version can connect to virtually any existing CNC machine. The following are examples of current installations: § Allen Bradley§ Fadal § Fagor § Fanuc 0, 6, 9, 10, 11, 12, 15, 16, 18§ Fidia § Haas§ Heidenhain TNC 355, 407, 410, 415, 425, 426§ Heller Uni-Pro § Hitachi Seiki Seicos§ Hurco UltiMax § Mitsubishi § Moric (Fanuc) M4F, M6F§ NUM§ Okuma § Olivetti § OSAI§ Philips§ Selca § Siemens Sinumerik § Tosnuc§ Toyoda§ Vickers Acramatic§ YasnacCNC-integrated:These are Windows based versions developed for integration into specific CNCs such as:§ Siemens Sinumerik 810D and 840D§ DMG MillPlus§ Heidenhain iTNC 530§ Fidia X-Power§ and more 2. CNC-INTEGRATED VERSIONS2.1 ACM for Sinumerik – (Pure Software)The system configuration consists of the following components:§ Real-time ACM software in the form of a ELF-file.§ Windows based Graphic User Interface used to initialize, configure and monitor the Adaptive Control and Monitoring function.§ Siemens Compile Cycle IACT.§ Sinumerik 840D base system.The following are the Sinumerik 840D CNC attributes required in order to install this version:ComponentRequirementRemarksDrive hardwareDrive system based on SIMODRIVE 611DDigital drive provides digital current, power and torque information.PC hardwareSINUMERIK 840D PCU50Control hardwareNCU572.x or NCU573.x The NCU acts as an interface between the drive system and the Omative ACM and provides access to the current, torque and active power information of the digital drive system Control softwareSINUMERIK 840D NCK software version 06.05.11 or higherAn upgrade from the previous versions of NCK software may be ordered from Siemens. In case of an upgrade from NCK software version 06.03.xx or earlier, a PLC modification is also required. HMI softwareSINUMERIK 840D HMI software version 06.03.15 or higherIf the version of HMI software is earlier than 06.03, a different ELF-files flashing procedure will have to be applied.Additional softwareThe Siemens Base Compile Cycle “Integrated Adaptive Control Technology (IACT)” as ELF-fileLicense to use the compile cycle “Integrated Adaptive Control Technology (IACT)”. Note: The Siemens Compile Cycle IACT cannot be loaded into export-restricted versions!2.2 ACM for Sinumerik – (Hardware & Software)In this Sinumerik 810D/840D compatible version, Omative’s ACM Control Unit is connected to the CNC, while its user interface is integrated into the Sinumerik HMI.This configuration consists of:· ACM Control Unit – connects from its digital outputs to the NCU, and from its analog inputs to the Omative Power Transducer Module (PTM). The ACM Control Unit measures the spindle power and communicates with the SINUMERIK’s PC through the SINUMERIK RS232 port.· ACM real-time software – integrated into a microcontroller on the ACM Control unit.· ACM user interface – A Windows Graphic User Interface application that is used to configure and monitor the Adaptive Control and Monitoring functionality.The following are the Sinumerik 810D and 840D CNC attributes required in order to install this version:ComponentRequirementRemarksDrive hardwareAny drive systemThere are no drive system requirements since Omative PTM provides the spindle power data.PC hardwareSINUMERIK 810D/840D PCU50/70 or MMC103 PC operating systemWindows 95, NT, XP Control hardwareSINUMERIK 810D/840D, any NCU.Min. Memory: 32MBThere are no special requirements for the NCU hardware version.Control softwareAny SINUMERIK 810D/840D NCU System SoftwareThere are no CNC software requirements since the Compile Cycle Technological Function is not used.HMI softwareVersions: 3.7, 4.3, 4.4, 5.1, 5.2 or higherSoftware optionsNot required2.3 ACM for DMG MillPlus On DMG machines running under the MillPlus CNC, Omative ACM is a software product requiring no additional hardware. ACM for DMG MillPlus consists of:§ Real-time software which is loaded into the MillPlus IT.§ A Windows Graphic User Interface application.The following are the MillPlus CNC attributes required in order to install this version:ComponentRequirementCNC hardwareMillPlus IT-DoubleProcessor (DP) CNC operating systemMillPlus-IT V5.10 and upEach product package requires a unique OMAT product key that must match the CNC SIK number.2.4 ACM for Heidenhain iTNC On machines running under the Heidenhain iTNC5。