瓦锡兰主机RTflex资料之四（彩色）.ppt

CLU3WCH / Licensing / 4067 / M. Berchtold / 11.07.01Cylinder lubrication for with Vogel PC oilerCLU3WCH / Licensing / M. Berchtold 4067 / 26.06.01Ø Optimising FunctionsØ User ParametersØ CLU3 Control SignalsØ Designation of Lubricating Systems Ø Characteristics of Lubricating SystemØ General Layout and Signal ExchangeØ CLU-3 Control Features Ø Block DiagramTable of contects Ø Static Load Dep. - Specific Feed RateØ CLU-3 Control ModesØ How to adjust the cylinder lub.Ø Vogel PC Type oilerØ Pump EelementØ How to adjust pump elementØCLU3 Control BoxØFrequency conveter para. CLU3WCH / Licensing / M. Berchtold 4067 / 26.06.01VECCCO-3VIT + FQSCLU-3Variable exhaust closingCylinder cooling system type CCO-3Variable injection timing and fuel quality settingCylinder lubricating system type CLU-3Advanced injection in part load operationReduced cost compared to previous systemsLoad dependent adjustment; reacting on load changes==> Optimized piston runningOptimal liner temperature over entire operating range==> Improved piston running behaviourEarlier closing of exhaust valve in part load==> Reduced part load fuel consumtion==> Reduced part load fuel consumptionOptimizing Functions CLU3WCH / Licensing / M. Berchtold 4067 / 26.06.01DENIS 6 and DENIS 1bDENIS 5(only RTA 84T,RTA84T-B/D)ØVIT + FQSØVECØCCO3ØCLU3ØVIT + FQSØCLU3Optimizing Functions CLU3WCH / Licensing / M. Berchtold 4067 / 26.06.01User Parameters CCO-3VIT + FQSVECVIT + FQS AUTO / OFFFQS+1° / -1°VECAUTO / OFFCLU-3Cyl. lubr. normal / fixed quantityPump speed factor 0.85 - 1.15Emergency Cylinder lubrication TRUE / FALSEN/A ---SystemParameterValueadjustable rangeCLU3 - Control Signals CLU3WCH / Licensing / M. Berchtold 4067 / 26.06.01VECCCO-3CLU-3VITcontrolled by:Charge airpressure signal Load indicatorsignalXXXXEngine speedsignalXXXXCLU3WCH / Licensing / 4067 / M. Berchtold / 11.07.01Ø(CLU-1:)No official designation.Cylinder lubr. pumps driven by hydraulic motor.Feed rate adj. by setting screws and lever position.Load dependence controlled by lever on fuel linkageApplication: RTA engines, previous designs ØCLU-2:Cylinder lubricating units hydraulically operated. Controlled by pulses from remote control system.Application: RTA84TØCLU-3:Cylinder lubricating pumps driven by electric motor.Designation of Lubricating Systems CLU3WCH / Licensing / 4067 / M. Berchtold / 11.07.01ØCylinder lubricating pumps driven by electric motorØFeed rate adjusted by  setting screws/disks on the lubricating pumps   parameter "pump speed factor" in the remote control system.ØLoad dependence controlled byfrequency converter (variable speed of the electric motor)ØEmergency Control at constant electric motor speed.Characteristics of Lubricating System CLU-3 CLU3WCH / Licensing / 4067 / M. Berchtold / 11.07.01MCLU-3 Control BoxRemote ControlSystemFrequencyConverterLI (LoadIndicator)Pre-/ Post-lubricationEngineSpeedPowerCalculationSupply 2(Emergency)Supply 1(Normal)Freq./Spd.SetpointNormallubr. onEmergencylubr. onLogicCylinder lubr. pumpsGeneral Layout and Signal Exchange CLU3WCH / Licensing / 4067 / M. Berchtold / 11.07.01ØNormal cyl. lubrication on / off controlAutomatic start of lubr. when engine starts running / prelubr.ØStatic load dependence of cylinder lubricationAutomatic adjustment of feed rate acc. to steady engine load.ØDynamic load dependence of cylinder lubricationMomentary increase of feed rate when load is raising.ØPre- / post lubricationPushbutton controlled lubrication for ca. 10 min.ØPump speed factorAdjustment of feed rate at 100% engine loadCLU-3 Control Features CLU3WCH / Licensing / 4067 / M. Berchtold / 11.07.01Block Diagram for Lubricating System CLU-3 CLU3WCH / Licensing / 4067 / M. Berchtold / 11.07.01Lubrication 20%100%Power100%25% = minimumg / kWh20%100%PowerFeed rate at 100% PowerNormal LubricationEmergencyLubricationStatic Load Dependence - Specific Feed Rate CLU3WCH / Licensing / 4067 / M. Berchtold / 11.07.01ØNormal cyl. lubrication:Load dependent adjustment of electric motor speed.ØEmergency lubrication:Electric motor running at nominal, constant speed.ØConsequences for emergency lubrication:- Increased specific feed rate at part load.- Same feed rate as in normal mode at 100% load only with pump speed factor = 1!- Pump speed factor > 1: Feed rate at 100% load is lower compared to normal mode.- Pump speed factor < 1: Feed rate at 100% load is higher compared to normal mode.- Em. lubrication needs careful attention and adjusting of setting screws! CLU-3 Control Modes CLU3WCH / Licensing / 4067 / M. Berchtold / 11.07.01ØThe feed rate can be adjusted by changing the so called pump speed factor in the RC system. The parameter should be within 0.85 and 1.15. By changing the pump speed factor, the feed rate can be adjusted in very small steps.Only the total amount can be adjusted. It is not possible to adjust the upper / lower level or single units ØThe other possibility is to adjust the setting screws on the lubricator. Here the upper or lower lubrication level can be adjusted separately. Also single cylinders can be adjusted separately.The feed rate will change in big steps. How to adjust the cylinder lubrication CLU3WCH / Licensing / 4067 / M. Berchtold / 11.07.01E-MotorQuick disconnection motor plugGear boxPump element upper levelNon return valves Non flow alarm sensorsPump element lower levelVogel PC Type oiler CLU3WCH / Licensing / 4067 / M. Berchtold / 11.07.01Level alarm switch Non return valvesOverpressure protectionShut off valveVenting screw Vogel PC Type oiler CLU3WCH / Licensing / 4067 / M. Berchtold / 11.07.01Vogel PC Type oiler CLU3WCH / Licensing / 4067 / M. Berchtold / 11.07.01Setting position 5, Range 1-6546Pump Eelement CLU3WCH / Licensing / 4067 / M. Berchtold / 11.07.01ØRemove fixing screw (16) at the adjustment disc (8) of the pump elementØLoosen hex nut (9) half turnØMove adjustment disc (8, SW24) to the desired settingØTurn the fixing screw (16) back againØRetighten hex nut (9)How to adjust pump element CLU3WCH / Licensing / 4067 / M. Berchtold / 11.07.01ØThe normal power supply, as well as the emergency power supply for the lubricator are connected to the CLU3 control box.ØThe frequency converter converts the 4-20mA (0-160% Lubrication Signal) signal from the Remote Control system to a speed signal (0-2880rpm ) for the E-Motor on the lubricator.ØAll parameters in the frequency converter are already set during shop test.ØIn case of a replacement of the converter later in service, the parameters have to be set again as per enclosed parameter list.ØOn the Frequency converter the output frequency as well as speed of the electric motor is indicated. The speed of the electric motor can be seen by changing to parameter 0102.Frequency converterCLU3 Control BoxCLU3WCH / Licensing / 4067 / M. Berchtold / 11.07.01Frequency conveter para. CLU3WCH / Licensing / 4067 / M. Berchtold / 11.07.01Frequency conveter para.。