processoflaminator层压机程序调整流程.doc

avimProgram-adjusting Process of Laminator 层压机程序调整流程No. of issue:版本号：02date of issue:发行口期：2011.09.09Pl-751-ENG-03Control of Production and Service Provision 生产和服务提供的控制page:页码：1of:总页数11. Task/Objective 目的一 The process instruction describes the requirements and the process of adjusting the laminator program. 木作业指导书描述了层压机程序调整的条件以及程序调整的具体流程2. Scope of Application 范围一 avim solar production Co., Ltd Gaomi/China・埃孚光伏制造有限公司高密/中国3. Definitions术语和定义- None无4. Resp on sibilities 职责- Tech no logy dept, is responsible for adjust! ng lami nator program ・ 技术部负责层压程序的调整。

Both tech no logy dept, and QMS dept, are responsible for releasing the new program. 技术部和品保部负责人调整后程序的释放一 Production dept, is responsible for conducting the EVA-quick-test.生产部负责做EVA快速交联实验5. Description 描述5.1 Requirements 前提条件- The program is adjusted only when the modules processed by a laminator have defects like bubbles, insufficient cross-linking degree or string shift.只冇当层压机出现类似气泡、交联度不合格以及串错位的悄况下，才可以更改程序方案5.2 Process window for program parameters 程序方案参数No. 序号Functi on 功能号P1P2Time 时间TolreancewComme nt参数101 - Tplate14200None无204 - WaitT+21400None无它sensor No.“？'一传感器号M140Mlower limitu140”一温度下限305 - WaitT・21430None无“2”sensor No.“2”一传感器号“143”upper limit“143”一温度上限410 -Load148030None无M480M cooling time“480''—冷却时间503 -Wait(^250^)°250250-300“250”Vacuuming time“250”抽真空时间612- Pin002None无“2” Time for pins down公探针降落时间Document 文件Drawn by: 编制Checked by Team- leader/Ma nager： 纽长/经理审孩Checked by Department Manager： 部门经理审核Checked by Document Manager： 文件管理员审孩Approved by DGM： 制总经理批准Approved by GM： 总经理批准Name：Liu PengWang ShengjianSun DeminTian KaiStephan CzerwonkaWu Mingfeng姓名刘鹏王圣建孙德民【II凯陈泰房吴明凤Date:日期2011.09.012011.09.012011.09.032011.09.032011.09.082011.09.09Signature:Original signedOriginal signedOriginal signedOriginal signedOriginal signedOriginal signed签名原件签名原件签名原件签名原件签名原件签名原件签名703 ・ Wait)°140140-180u140MHeating timeT4(T加热时间802・ Pressure9504750None无"950" pressure ValueP5(T压强值“475” aerating rate“475”充气速率903 ・ Wait(^600^> o600600-620“600”Curing timeu600M固化时间Laminator No. 1 to 4 层压机 L1 -4Recipe方案3S modultecaleo shortaleo langNo.unit 单位tolerance1容差1tolerance2容差2tolerance7容差7tolerance2^.2tolerance1^1tolerance2^2chamber =舱室 11setpoint heating plate 1 加热板温度=[V]160158-165$360s167164-168$400s146146-148N500s2evacuation on pins 探针上抽真 空时间[s]300280-350220220-310380360-4002.1evacuation on heating plate 加热板上抽 真空时间[S]900-903pressuretime 1 加压时间1【S]6060-12010090-120120100-1204pressure 1压力1[mbar]1000100010001000100010005venting rate 充气速率[mbar/ min]2200475-2200500475-700525475-7006setpoint heating plate2 加热板温度2[°C]145143-145145143-145143143-1457pressure tiime 2 加压时间2[S]3602+34102+35002+38pressure 2压力2[mbar]woowoo100010001000woo9venting rate 充气速率[mbar/ min]220022002200220010001000-2200transport time 传送时[sec]353535cycle循环时间[min]6.67.48.9Laminator No. 5 层压机 L55.3 Adjustment target 调整目标Bubbles气泡No need to adjust if the rate of modules with bubble is smaller that 0.3%. 气泡占生产组件比例小于0.3%是可接受的。

Cross-linking degree 交联度No need to adjust if cross-linking degree is bigger than 70%・ 交联度最低70%oProcedure调整流程A) Shift leaders are required to inform Tech no logy dept, whe n they find the problems mentioned in 5.1. such as bubbles, in sufficient cross-li nking degree or string shift.班长通知技术部气泡、交联度不合格问题B) Acording to the actual problems found on modules processd by a laminator, the technology dept, adjust the laminator program to solve those problems.根据层压后组件出现的实际问题，技术部对层压机程序做出调整C) Lami nator station workers con duct the EVA-quick-test.层压工序员工做EVA快速交联实验。

D) Engin eers of tech no logy dept, keep a close eye on the running of laminator .If the EVA-quick-test is ok. record the experimental details in FS-751 -ENG-04Mexperiement reportM after four rounds of running.如果EVA快速交联实验没有问题,新层压程序运行4个循环Z后，技术员记录生产情况、填写FS-751-ENG- 04《实验报告》E) Do the evaluation to the new program・对新层压程序评估F) Record the final result and complete FS-751 -ENG-07uprocess evaluation sheet" when there are no bubbles or problem of undesired cross-linking defined in Topic 5.3..如果没有任何气泡或者交联度不介格问题的话，将最终结果记录在FS-751-ENG-07《工序评估表》中。

G) Finally, both Technology dept, and QS dept, verify the result and release new laminator program. Engin eers of tech no logy dept, record the new program in FS-751- ENG-06 "List of released laminator program11.最后，技术部和品保部核实后。