模具表面处理种类与规格.ppt

单击此处编辑母版标题样式,,单击此处编辑母版文本样式,,第二级,,第三级,,第四级,,第五级,,*,,*,模具表面处理种类及规格,抛光（,Polish),SPI - Society of the Plastics Industry,,塑料工业协会,,Types ofFinishes,Current SPIFinish Numbers,,Description andPrevious Finish Numbers,,Roughness Comparison R.A.,Diamond,#1 Diamond Buff,,（,#1,钻石膏，光学要求）,A0,,,,,#3 Diamond Buff,,（,#3,钻石膏，镜面）,A1,is comparable to,#1,0-1,,#6 Diamond Buff,,（,#6,钻石膏，镜面）,A2,is slightly finer than,#2,1-2,,#15 Diamond Buff,,（,#15,钻石膏，镜面）,A3,has more imperfections than,,2-3,Paper,600 Grit,,（,600,砂纸，光面）,B1,is finer than,#3,2-3,,400 Grit,,（,400,砂纸，光面）,B2,is slightly finer than,,4-5,,320 Grit,,（,320,砂纸，光面）,B3,is comparable to,,9-10,Stone,600 Stone,,（,600,油石，光面）,C1,is finer than,#4,10-12,,400 Stone,,（,400,砂纸，光面）,C2,is slightly finer than,,25-28,,320 Stone,,（,320,砂纸，哑面）,C3,is comparable to,,38-42,Dry Blasted,#11 Glass Bead,,（,#11,粗玻璃砂）,D1,is finer than,#5,10-12,,#240 Aluminum Oxide Blast,,（,#240,氧化铝）,D2,is comparable to,,26-32,,#24 Aluminum Oxide Blast,,（,#24,氧化铝）,D3,is a little more coarse than,,190-230,Diamond Mold Polishing & Finishing Specifications,火花纹,(,Thin Fire Texture),号码,电火花深度（,mm),,号码,电火花深度（,mm),0,0.00040,,21,0.00448,1,0.00044,,22,0.00504,2,0.00048,,23,0.00560,3,0.00056,,24,0.00648,4,0.00064,,25,0.00720,5,0.00072,,26,0.00800,6,0.00080,,27,0.00880,7,0.00088,,28,0.01000,8,0.00100,,29,0.01120,9,0.00112,,30,0.01280,10,0.00128,,31,0.01400,11,0.00140,,32,0.01600,12,0.00160,,33,0.01800,13,0.00180,,34,0.02000,14,0.00200,,35,0.02240,15,0.00224,,36,0.02520,16,0.00252,,37,0.02800,17,0.00280,,38,0.03200,18,0.00320,,39,0.03600,19,0.00360,,40,0.04000,20,0.00400,,41,0.04480,CHARMILL VDI Specification,符号,粗糙度,,符号,粗糙度,AGIE 1,Ra 0.2,,VDI12,Ra 0.40,AGIE 2,Ra 0.315,,VDI15,Ra 0.50,AGIE 3,Ra 0.5,,VDI18,Ra 0.80,AGIE 4,Ra 0.8,,VDI21,Ra 1.12,AGIE 5,Ra 1.25,Fine,VDI24,Ra 1.60,AGIE 6,Ra 2.00,Fine,VDI27,Ra 2.24,AGIE 7,Ra 3.15,Medel,VDI30,Ra 3.15,AGIE 8,Ra 5.0,Grov,VDI33,Ra 4.50,AGIE 9,Ra 8.0,,VDI36,Ra 6.30,AGIE 10,Ra 12.5,,VDI39,Ra 9.00,,,,VDI42,Ra 12.5,,,,VDI45,Ra 18.0,火花纹规格和图纸表面粗糙度要求对照表,Ra -,在取样长度内，轮廓偏距绝对值的算术平均值，单位,:,μ,。

化学蚀纹（,Texture),号码,咬花深度,MT-11000,0.0102,MT-11010,0.0254,MT-11020,0.0381,MT-11030,0.0508,MT-11040,0.0762,MT-11050,0.1143,MT-11060,0.0762,MT-11070,0.0762,MT-11080,0.0508,MT-11090,0.0889,MT-11100,0.1524,MT-11110,0.0635,MT-11120,0.0508,MT-11130,0.0635,MT-11140,0.0635,MT-11150,0.0698,MT-11160,0.1016,MT Specification,单位：,mm,Mold-Tech A,,,Mold-Tech B,,,Ptn.#,Depth(mm),Angle,Ptn.#,Depth(mm),Angle,MT-11000,0.0004,1°,MT-11200,0.003,4.5°,MT-11010,0.001,1.5°,MT-11205,0.0025,4°,MT-11020,0.0015,2.5°,MT-11210,0.0035,5.5°,MT-11030,0.002,3°,MT-11215,0.0045,6.5°,MT-11040,0.003,4.5°,MT-11220,0.005,7.5°,MT-11050,0.0045,6.5°,MT-11225,0.0045,6.5°,MT-11060,0.003,4.5°,MT-11230,0.0025,4°,MT-11070,0.003,4.5°,MT-11235,0.004,6°,MT-11080,0.002,3°,MT-11240,0.0015,2.5°,MT-11090,0.0035,5.5°,MT-11245,0.002,3°,MT-11100,0.006,9°,MT-11250,0.0025,4°,MT-11110,0.0025,4°,MT-11255,0.002,3°,MT-11120,0.002,3°,MT-11260,0.004,6°,MT-11130,0.0025,4°,MT-11265,0.005,7°,MT-11140,0.0025,4°,MT-11270,0.004,6°,MT-11150,0.00275,4°,MT-11275,0.0035,5°,MT-11160,0.004,6°,MT-11280,0.0055,8°,蚀纹处理和模具斜度的关系,Mold-Tech C,,,Mold-Tech D,,,Ptn.#,Depth,Angle,Ptn.#,Depth,Angle,MT-11300,0.0025,3.5°,MT-11400,0.002,3°,MT-11305,0.005,7.5°,MT-11405,0.0025,4°,MT-11310,0.005,7.5°,MT-11410,0.0035,5.5°,MT-11315,0.001,1.5°,MT-11415,0.002,3°,MT-11320,0.0025,4°,MT-11420,0.0025,4°,MT-11325,0.003,4.5°,MT-11425,0.0035,5.5°,MT-11330,0.002,3°,MT-11430,0.007,10°,MT-11335,0.002,3°,MT-11435,0.010,15°,MT-11340,0.003,4.5°,MT-11440,0.0005,1.5°,MT-11345,0.003,4.5°,MT-11445,0.0015,2.5°,MT-11350,0.0035,5.5°,MT-11450,0.0025,4°,MT-11355,0.0025,4°,MT-11455,0.003,4.5°,MT-11360,0.0035,5.5°,MT-11460,0.0035,5.5°,MT-11365,0.0045,7°,MT-11465,0.005,7.5°,MT-11370,0.004,6°,MT-11470,0.002,3°,MT-11375,0.004,6°,MT-11475,0.002,3°,MT-11380,0.004,6°,MT-11480,0.003,4.5°,蚀纹处理和模具斜度的关系,Plaque #6,,Plaque #7,,Plaque #8,,Plaque #10,,Ptn.#,Depth(mm),Ptn.#,Depth(mm),Ptn.#,Depth(mm),Ptn.#,Depth(mm),MT229,0.003,MT325,0.003,MT588,0.0085,MT980,0.004,MT392,0.004,MT964,0.003,MT888,0.013,MT901,0.003,MT585,0.0035,MT1038,0.002,MT1028,0.0035,MT945,0.0065,MT889,0.004,MT1043,0.002,MT1067,0.013,MT970,0.002,MT1013,0.003,MT1170,0.0025,MT1149,0.013,MT972,0.0025,MT1015,0.0055,MT1192,0.0015,MT1153,0.0075,MT973,0.0035,MT1039,0.003,MT1239,0.003,MT1211,0.0095,MT974,0.0025,MT1055,0.0055,MT1240,0.003,MT1226,0.0035,MT978,0.003,MT1068,0.0055,MT1241,0.002,MT1227,0.0035,MT985,0.0025,MT1070,0.007,MT1242,0.002,MT1228,0.0095,MT1055-1,0.0001,MT1074,0.0055,MT1243,0.002,MT1230,0.013,MT1055-2,0.0045,MT1129,0.003,MT1244,0.0025,MT1232,0.003,MT1055-3,0.0005,MT1159,0.008,MT1250,0.003,MT1233,0.0035,MT1055-4,0.0075,MT1122,0.0015,MT2019,0.0025,MT1234,0.0035,MT1055-5,0.001,MT1125,0.006,MT2020,0.002,MT1235,0.0035,MT1055,0.0015,MT1126,0.0065,MT2028,0.0025,MT1236,0.0035,MT1055-6,0.0017,MT1127,0.0025,23053,0.002,MT1238,0.0045,MT1055-7,0.0225,MT1526,0.0135,23064,0.0015,23031,0.0085,,,昵宏咬花規格表,咬花番號,拔模斜度,平均值,μ,打光程度,加工種類,HN-DS11,1°,5 ~ 7,800,噴砂咬花,,HN-DS12,1.5°,10 ~ 13,600 ~ 800,,HN-DS13,2°,12 ~ 15,600 ~ 800,,HN-DS14,2°,13 ~ 19,600 ~ 800,,HN-DS01,3°,25 ~ 30,320,,HN-DS02,4°,35 ~ 40,320,,HN-DS03,4°,36 ~ 42,320,化學咬花,,HN-DS04,4.5°,38 ~ 43,320,,HN-DS05,1.5°,9 ~ 13,800,,HN-DS06,2°,14 ~ 19,800,,HN-DS07,2.5°,19 ~ 24,600,,HN-DS08,3°,25 ~ 30,400,,咬花番号,拔模斜度,平均值,μ,打光程度,加工种类,梨地,NO.  1,2°,8~9,#400,,梨地,NO.  2,2.5°,15~16,#400,,梨地,NO.  3,3°,15~17,#400,,梨地,NO.  4,3.5°,16~18,#400,,梨地,NO.  5,4°,20~23,#400,,梨地,NO.  6,4.5°,25~30,#400,,梨地,NO.  7,6°,40~42,#320,,梨地,NO.  8,6°,57~60,#320,,梨地,NO.  9,6°,60~66,#320,,S ---,半光泽,G ---,半光泽,,,,,,咬花番號,拔模斜度,平均值,μ,打光程度,加工種類,NO.  1,1°,1.7,鏡面,,NO.  2,1°,1,鏡面,,NO.  3,1°,1.4,鏡面,,NO.  4,1°,1.8,1000,,NO.  5,1°,2.9,1000,,NO.  6,1.5°,4,1000,,NO.  7,1.5°,6.5,#800,,NO.  8,2°,7,#800,,NO.  9,2.5°,7.7,#800,,NO.  10,3°,10~11,#600,,NO.  11,3~4°,12~15,#600,,NO.  12,4~5°,16~18,#600,,S ---,半光澤,G ---,半光澤,,,,,,咬花番號,拔模斜度,平均值,μ,打光程度,加工種類,HN20,2.5°,12~14,#400,,,,,喷砂,,,,HN21,3°,15~17,#400,,HN22,3~4°,23~25,#400,,HN23,4~5°,33~37,#320,,HN24,4°,19~21,#320,,,,,梨地,,,,,,,,,,,,HN25,4°,23~25,#320,,HN26,4°,26~30,#320,,HN27,5°,37~40,#320,,HN28,5~6°,41~43,#320,,HN29,5~6°,45~50,#320,,HN30,6°,58~63,#320,,HN31,6°,65~73,#320,,S ---,半光澤,G ---,半光澤,,,,,,,,喷砂流程,模具脱脂,封贴,喷砂,除去贴纸,清洗,防锈,,,,,,模具脱脂,封贴,喷砂用封贴,,,,,表面处理,,蚀刻,梨地流程,干燥,,喷砂,,除去贴纸,,清洗,,防锈,,咬花番号,拔模斜度,平均值,μ,打光程度,加工种类,HN1000,1°,4~5,#800,,HN1001,1°,5~6,#800,,HN1002,1.5°,8~,#800,,HN1003,1°,3~4,#800,,HN1004,1°,4~5,#800,,HN1005,1°,5~6,#800,,HN1006,2°,10~11,#600,,HN1007,2.5°,12~13,#600,,HN1008,3°,17~19,#600,,HN1009,1.5°,6~7,#600,,HN1010,2°,7~8,#600,,HN1011,3°,13~14,#600,,HN1012,3.5°,25~27,#400,,HN1013,4°,33~37,#400,,HN1014,5°,43~50,#400,,HN1015,3°,19~21,#400,,HN1016,4°,32~~33,#320,,HN1017,5°,36~~38,#320,,S ---,半光泽,G ---,半光泽,,,,,,咬花番号,拔模斜度,平均值,μ,打光程度,加工种类,HN2000,1.5°,8~9,#600,,HN2001,2°,13~15,#600,,HN2002,2.5°,22~34,#400,,HN2003,3.5°,40~44,#400,,HN2004,4°,44~47,#400,,HN2005,5.5°,61~65,#400,,HN2006,5.5°,60~63,#400,,HN2007,5°,61~64,#400,,HN2008,5°,63~66,#400,,HN2009,3°,33~35,#400,,HN2010,3.5°,43~46,#400,,HN2011,2°,20~21,#400,,HN2012,3°,28~32,#400,,HN2013,3.5°,30~35,#400,,HN2014,2.5°,19~22,#400,,HN2015,2.5°,25~29,#400,,HN2016,3°,33~38,#400,,HN2017,4°,38~41,#400,,HN2018,4°,50~58,#400,,HN2019,5°,70~75,#400,,HN2020,2°,16~23,#400,,HN2021,2.5°,23~26,#400,,HN2022,3°,25~27,#400,,HN2023,4°,30~34,#400,,HN2024,4.5°,42~50,#400,,HN2025,5°,52~56,#400,,HN2026,5°,62~70,#400,,咬花番号,拔模斜度,平均值,μ,打光程度,加工种类,HN3000,1.5°,4~5,#800,,HN3001,1.5°,5~6,#800,,HN3002,1.5°,7~9,#800,,HN3003,2.5°,8~11,#800,,HN3004,3°,10~15,#600,,HN3005,3°,16~18,#600,,HN3006,3.5°,17~20,#600,,HN3007,1.5°,7~9,#600,,HN3008,2°,9~11,#600,,HN3009,2.5°,12~14,#600,,HN3010,2.5°,15~18,#600,,HN3011,3°,18~22,#600,,HN3012,3.5°,24~28,#600,,HN3013,3.5°,27~31,#600,,S ---,半光泽,G ---,半光泽,,,,,,,模具脱脂,封贴,描绘图形,,,,咬花加工面脱脂,皮纹流程,蚀刻,,防锈,,喷砂用封贴,,清洗,,除去贴纸,,,烘烤,,修正图形,,二次封贴,,,模具脱脂,底片裁剪,,咬花面脱脂,图形流程,现象,,感光膜剥离,,,蚀刻,,,封贴,,贴底片,,曝光,,,感光膜涂布,干燥,,加热,图形修正,,喷砂,,清洗,,防锈,,电镀,(Plating),非电镀镍,Hardness – HVN100,As plated 450 / 50 RCHeat treated at:- 4hr, 350°F (177°C) 480 to 520- 1hr, 750°F (400°C),Phosphorus content, wt, %:,10.5 to 12.0,Melting point:,1620°F (880°C),Corrosion related properties:,ASTM B-1171.0 mil deposit, 1,000+ hours,Wear properties:,Taber abraser wear testIndex value wt. loss mg/1,000 cyclesAs plated 5-18Heat treated @ 1hr 750°F (400°C) 4-8,Thermal conductivity:,cal/cm/sec/C 0.0105,氨基磺酸镍电镀,摩擦系数,0.45,或更小,洛氏硬度,40 RC,电镀温度,140°F,理想用途,尺寸修正,电镀硬铬,喷砂（,Blasting,）,Wet Blasting (Liquid Honing),The,liquid honing or wet blasting,process uses water to cushion the blast media and eliminates damage to the surface of the component, mold or tool. This process is used for precision surface finishing and allows us to control and regulate the flow and type of material used in the blasting slurry. It also allows us to control the velocity, pressure, location (areas can be masked) and other engineered elements to provide the optimum finish for your part, mold, die or tool.,,Wet Blasting,Process,,Wet blasting is used primarily, but not exclusively, as a,surface preparation,. This process deep cleans with no damage, impregnation, dust, warping or contamination to the surface. It also provides superior bonding, extended duty and even abrasion to the surface.,,Dry Blasting,Process,,A dry blasting cabinet system uses compressed air and an abrasive media feeder to mix particles and discharges this media, with the use of a nozzle, at the part surface. Media is recycled from the system to a hopper for reuse. This process is used for more aggressive surface preparation.,,How Wet Blasting & Dry Blasting Are Used,,Wet blasting and dry blasting are used for,surface cleaning and preparation,including creating a finish before plating; cleaning de-scaling.,We use the following Blast Media:,,Ceramic beads,,Glass beads,,Plastic,,Aluminum oxide,,Silicon carbide,,Carborundum,,Metal shot and steel grit,,Glass bead and ceramic bead media are used to clean, smooth, brighten, peen, and de-scale surfaces. Fine glass and ceramic media can smooth or de-burr parts. Aluminum oxide, crushed glass, and steel grit are used in more aggressive applications such as machined components and can remove heavy scale or rust. Wet blasting can also aid in,lubricity,and release,谢谢大家！,感谢您的观看！,。