FANUC系统加工中心工艺编程与操作实例.docx

单元二外轮廓零件加工课题一平面加工图2—1—1平面加工任务图参考程序：00001；G90 G94 G21 G17；G91 G28 Z0；G90 G54 M03 S350；GOO X-52. 0 Y-50. 0；Z5. 0 M08；G01 Z-8.0 F50；Y50. 0 F52；GOO Z5. 0；X-44. 0 Y-50. 0；G01 Z-4. 0 F50；Y50. 0 F52；GOO Z5. 0；X10. Y50. 0；G01 Z-6.0 F50；G02 X10.0 Y-50. 0 R50. 0 F52；GOO Z20.0 M09；G91 G28 ZO；M30；课题二外形轮廓加工参考程序：(1)圆柱台加工程序00001；G90 G94 G40 G17 G21；G91 G28 Z0；G90 G54 M3 S350；GOO X62. 0 Y0；Z5. 0；G01 Z-4.0 F52；G41 D02 G01 X47. 0 Y0 F52；G02 1-47. 0 J0；G40 G01 X62. 0 Y0；G41 D02 G01 X31.0 Y0；G02 1-31. 0 JO；G40 GO1 X62. 0 YO；G41 D02 GO1 X15. 0 YO；G02 1-15. 0 JO；G40 GO1 X62. 0 YO；GOO Z20. 0；G91 G28 ZO；M30；(2)外轮廓加工程序00002；G90 G94 G40 G17 G21；G91 G28 ZO；G90 G54 M03 S350；GOO X-62. 0 Y52. 0 M08；Z5. 0；G01 Z-9. 0 F52；G41 D02 G01 X-40. 0 Y30. 0 F52；G01 X-20. 0 Y30. 0；X30. 0；G02 X40. 0 Y20. 0 RIO. 0；G01 Y-20. 0；G02 X30. 0 Y-30. 0 RIO. 0；G01 X-30. 0；G02 X-40. 0 Y-20. 0 RIO. 0；G01 Y10. 0；G03 X-20. 0 Y30. 0 R20. 0；G40 G01 X-62. 0 Y52. 0；GOO Z20.0 M09；G91 G28 ZO；M30；粗加工时，选用中20的立铳刀，刀具号为T02,刀具半径补偿号为D02,补偿值为10. 2mm(0. 2mm是精加工余量)。

精加工时，选用①12的立铢刀，刀具号为T03,刀具半径补偿号为D03,补偿值为6nini单元三内轮廓零件加工课题一槽加工参考程序：(1)十字槽粗加工程序00001；G90 G40 G21 G17 G94；G91 G28 Z0；G90 G54 M3 S480；GOO X30. 0 Y0；Z5. 0 M08；G01 Z-4. 0 F40；X-30. 0 F60；Z-8. 0 F40；X30.0 F60；GOO Z5. 0；X0 Y25. 0；G01 Z-4. 0 F40；Y-25. 0；Z-8. 0 F40；Y25. 0 F60；GOO Z5. 0 M09；G91 G28 ZO；M30； （2）十字槽精加工程序00002；（主程序）G90 G40 G21 G94 G17；G91 G28 Z0；G90 G54 M3 S800；GOO XO Y0；Z5. 0 M08；G01 ZO F40；M98 P0003 L02；G90 GOO Z5. 0 M09；G91 G28 Z0；M30；00003；（子程序）G91 G01 Z-4. 0 F40；G90 G41 D03 G01 X12. 5 Y7. 5 F50；G02 X7. 5 Y12. 5 R5. 0；G01 Y25. 0；G03 X-7. 5 R7. 5；G01 Y12. 5；G02 X-12. 5 Y7. 5 R5. 0；G01 X-30. 0；G03 Y-7. 5 R7. 5；G01 X-12. 5；G02 X-7. 5 Y-12. 5 R5. 0；G01 Y-25. 0 ；G03 X7. 5 R7. 5；G01 Y-12. 5；G02 X12. 5 Y-7. 5 R5. 0；G01 X30. 0；G03 Y7. 5 R7. 5；G01 X12. 5；G02 X7. 5 Y12. 5 R5. 0；G40 G01 XO Y0；M99；课题二型腔加工图3—3—1型腔加工任务图参考程序：(1)型腔内粗加工程序00001；(主程序)G90 G40 G21 G94 G17；G91 G28 Z0；G90 G54 M3 S480；GOO XO Y0；Z5. 0 M08；G01 ZO F50；M98 P0002 L02；GOO Z20.0 M09；G91 G28 Z0；M30；00002；（子程序）G91 G01 Z-4. 0 F40；G90 G01 X7. 0 YO F48；G03 1-7.0 JO；G01 X19. 0 YO；G03 1-19. 0 JO；G01 XO YO F100；M99；（2）型腔内轮廓精加工程序00003；（主程序）G90 G40 G21 G94 G17；G91 G28 Z0；G90 G54 M3 S480；GOO X5. 0 Y0；Z5. 0 M08；G01 ZO F80；M98 P0004 L02；GOO Z20.0 M09；G91 G28 Z0；M30；00004；（子程序）G91 G01 Z-4. 0 F80；G90 G41 DOI G01 X20. 0 YT5. 0 F48；G03 X35. 0 YO R15. 0；G01 Y6. 7157；G03 X28. 3333 Y16. 1438 R10. 0；G02 X16. 1438 Y28.3333 R20. 0；G03 X6. 7157 Y35. 0 R10. 0；G01 X-6. 7157；G03 X-16. 1438 Y28. 3333 R10. 0；G02 X-28. 3333 Y16. 1438 R20. 0；G03 X-35. 0 Y6. 7157 R10. 0；G01 Y-6. 7157；G03 X-28. 3333 Y-16. 1438 R10. 0；G02 X-16. 1438 Y-28. 3333 R20. 0；G03 X-6. 7157 Y-35. 0 RIO. 0；G01 X6. 7157；G03 X16. 1438 Y-28. 3333 RIO. 0；G02 X28. 3333 Y-16. 1438 R20. 0；G03 X35. 0 Y-6. 7157 RIO. 0；G01 YO；G03 X20. 0 Y15. 0 R15. 0；G40 G01 X5. 0 YO；M99；单元四孔加工课题一钻孔、攻丝加工40初.02 _ 一 30±0.02 _2XM12参考程序:00001；G91G28 Z0；M06Tl；G90G17 G49 G21 G94；G54M3 S1200；G00X20. 0 Y100. 0 M08；G43HOI GOO Z50.0；G99G81 X-15. 0 Y65. 0 Z~4. 0 R5. 0 F80；G98X-30. 0；GOOX-120. 0；Y15. 0；G99G81 X-85. 0 Y15. 0 Z-4. 0 R5.0 F80；G98X-70. 0；G91G28 ZO M09；M06T02；G90G49 G54 M3 S550；GOOX20. 0 Y100. 0 M08；G43H02 GOO Z50.；G99G73 X-15. 0 Y65. 0 Z-20. 0 R5. 0 Q2. 0 F60；G98X-30. 0；GOOX-120. 0；Y15. 0；G99G73 X-85. 0 Y15. 0 Z-20.0 R5. 0 Q2. 0 F60；G98X-70. 0；G91G28 ZO M09；M06T03；G90G49 G54 M3 S500；GOOX20. 0 Y100. 0 M08；G43H03 GOO Z50.；G98G83 X-30. 0 Y65. 0 Z-21.0 R5. 0 Q2. 0 F60；GOOX-120. 0；Y15. 0；G98G83 X-70. 0 Y15. 0 Z-21.0 R5. 0 Q2. 0 F60；G91G28 ZO M09；M06T04；G90G49 G54 M3 S450；GOOX20. 0 Y100. 0 M08；G43 H04 GOO Z50.；G98 G81 X-15. 0 Y65. 0 Z-21. 0 R5. 0 F50；GOO X-120. 0；Y15. 0；G98 G81 X-85. 0 Y15. 0 Z-21. 0 R5. 0 F50；G91 G28 ZO M09；M06 T05；G90 G49 G54 M3 S350；GOO X20. 0 Y100. 0 M08；G43 H05 GOO Z50.0；G99 G82 X-15. 0 Y65. 0 Z-6.0 R5.0 P2000 F60；G98 X-30. 0；GOO X-120. 0；Y15. 0；G99 G82 X-85. 0 Y15. 0 Z-6. 0 R5.0 P2000 F60；G98 X-70. 0；G91 G28 ZO M09；M06 T06；G90 G49 G54 M3 S50；GOO X20. 0 Y100. 0 M08；G43 H06 GOO Z50.0；G98 G85 X-30. 0 Y65. 0 Z-18. 0 R5.0 F40；GOO X-120. 0；Y15. 0；G98 G85 X-70. 0 Y15. 0 Z-18. 0 R5. 0 F40；G91 G28 ZO M09；M06 T07；G90 G49 G54 M3 S100；GOO X20. 0 Y100. 0 M08；G43 H07 GOO Z50.0；G98 G84 X-15. 0 Y65. 0 Z-19. 0 R5. 0 F175；GOO X-120. 0；Y15. 0；G98 G84 X-85. 0 Y15. 0 Z-19.0 R5. 0 F175；G91 G28 ZO M09；M30；课题二镇孔加工。