CTI冷切飞锯说明书72页BD.doc

请用户在使用本系统前认真阅读使用说明书 冷切飞锯控制系统 使用说明书 第2版 前言非常感谢使用沈阳康特公司冷切飞锯系统！本使用说明书叙述了的安冷切飞锯安装、运行、维护、保养及检查等项目在使用前，谨请认真阅读本使用说明书，同时，请您牢记本产品的安全注意事项为保证冷切飞锯系统的长期稳定可靠运行，请用户严格遵照本手册的安装、接线要求一般注意事项◆ 设备运转时，务必严格按照使用说明书进行操作◆ 使用说明书中的示图是代表图例，与到货的产品可能有所不同◆ 使用说明书为了产品的改进和规格变更以及使用说明书使用方便，会有适当改动目录安全注意事项 ······································································4第一部分 概述及安装概述················································································· 6产品组成 ······································································· 6 产品应用 ········································································6技术数据 ········································································6配件说明 ········································································8裁切长度和线速度的限制··············································8安装··················································································10外型尺寸 ········································································10第二部分 接线 接线要求 ········································································12电源的要求······································································12布线的要求······································································14系统接地的要求······························································18接线图 ············································································19第三部分 参数 参数说明 ········································································20参数设定 ········································································28脉冲系数计算··································································47第四部分 操作 系统开、停机顺序 ························································49 手动 ················································································49 自动··················································································50模拟··················································································51短尺功能··········································································51操作注意事项 ································································52第五部分 系统维护 维护要点 ········································································53 常见故障··········································································53伺服驱动器常见故障说明··············································61附录一 接地极的制作及施工方法········································62附录二 测速辊安装的正确方法············································62附录三 电气原理图································································64附录四 参数记录表································································71安全标记说明危险错误使用时，会引起危险情况，可能会导致人身伤亡注意 错误使用时，会引起危险情况，可能会导致人身轻度 或中度的伤害和设备损害安全注意事项■产品到货时的确认 注意◆ 受损的电气柜及设备，切勿安装。

■安装 注意◆ 搬运时，请托住机体底部，并不许倒置◆ 安装时，电气柜应固定在安装表面上■接线 危险◆ 接线前，请确认输入电源是否处于关闭状态◆ 请合格的电气工程人员进行接线作业◆ 电气柜及设备请务必要保护接地◆ 请务必要检查急停回路动作是否有效■自适应设定参数 危险◆ 执行调速器自适应设定时，请勿连接电机的负载■运行 危险◆ 设备运行时请不要接触旋转或运动部位◆ 请指定合格的操作人员进行操作■保养、维护 危险◆ 请确认在切断电源的情况下，进行保养、检查◆ 请指定合格的专业人员进行维护、检查■其他 危险◆ 绝对不要自行改造设备第一部分 概述及安装 1.1概述1.1.1 产品组成冷切飞锯控制系统由CT-01运动控制器、人机操作界面、数字驱动系统、伺服驱动系统、继电系统、测速系统等组成CT-01运动控制器由我公司自主研发，采用国际最先进的DSP（数字信号处理器）技术它能高速(1ms)采集外部信号，并通过复杂的运算，高精度控制执行机构对材料的定尺切割CT-01运动控制器的图例说明见图一人机操作界面是液晶触摸屏，通过它可非常方便地修改各种参数，并清晰显示各种实时数据飞剪控制系统组成框图见图二1.1.2产品应用 冷切飞锯控制系统可广泛用于线材、型材等轧制线的高精度连续自动跟踪切，使生产效率大幅度提高。

1.1.3技术数据1） 物料速度：<200m/min*（详细见表一）2） 速度曲线可调整3） 剪切设定长度：可自设定 单位毫米（特殊可定制）4） 定尺精度：<6毫米5） 自动循环工作（包括短尺功能）和手动操作* 根据冷切飞锯型号及客户要求；** 由于设备的精度和轧制线速度稳定度的不同会有所不同 DC24V电源图一 CT-01控制器输入输出信号接口1伺服驱动器给定输入输出信号接口2触摸屏接口编码器输入表一 飞剪最高速度一览表（单位m/min）飞剪类型轻型重型最高速度30─15030─150 1.1. 4配件说明表二 飞剪系统所用配件配件名称电源电压规 格应用位置编码器（长线驱动型）直流5V1000脉冲/转测速辊接近开关直流24VPNP常开型（信号输出为正）零位、切断、1.1. 5裁切长度和线速度的限制在高线速度、短尺寸裁切方面，不同型号的飞剪系统都有一定的物理限制，不是在任何线速度下都可以进行任意长度的裁切例如，当线速度为60米/分钟时，裁切长度为1米，这就意味着每秒进行一次裁切动作，很显然这种裁切动作不可能完成（没有小车减速和返回的时间了）７小车编码器测速辊管编码器接近开关信号小车电机模拟给定CT-01运动控制器(小车)伺服驱动器人机界面触摸屏进给电机CT-01运动控制器(锯切)交流(伺服)驱动器器模拟给定进给编码器继电系统电 源锯切编码器锯切电机 注：锯车控制器只能控制锯车的数字伺服驱动 锯切控制器只能控制锯切和进给的数字伺服驱动0-2图二 飞剪控制系统组成框图1.2 安装飞剪控制系统的电气柜，在出厂前已经过了严格的检查和测试，安装时一定不要对柜体有大的冲击或剧烈震动，以免出现不应有的故障。

同时，柜体要用螺栓固定在地面上；柜体周围要留有足够的空间，便于维修；通风要好、灰尘要少柜体外型尺寸见图三、四（实际的柜体外型尺寸可能有变化） 7507501160柜体侧面1460柜体底座图三 冷切操作台外型尺寸1700柜体侧面800400800柜体底座图四 飞剪电气柜外型尺寸。