yc4g系列柴油机使用维护说明书_中英文_

CHINAS BUS the nameplates for YC4G diesel engine is located on the top surface of the intake pipe (see the following fig.2). 图 1 YC4G210-20 柴油机的标牌 Fig. 1 the nameplate for YC4G210-20 diesel engine CHINAS BUS otherwise there will be lack of oil which may result in burnout of crankshaft. 3.在每次起动汽车时，在运行前须先起动柴油机，怠速运转 510 分钟，待柴油机热机，各种仪表 正常工作后，方可起步运行。切莫冷车突然加大油门。在冷态下突然大幅升高转速，会损坏各种仪 表及其相应零件，加速柴油机运动件的磨损，从而缩短柴油机的使用寿命。 3. Each time you start the vehicle, first start the diesel engine and make it run at the idle speed for 5 to 10 minutes till, and then start to move when the engine is heated and all the gauges function normally. Never put the vehicle to sudden acceleration from cold-start. Raising the rotation speed rapidly in cold status will result damage of instruments and their corresponding parts after the engine stops, do not open water tank cap immediately to avoid being scalded. 9.凡新机运行达 15002500km 时，须及时到玉柴的委托技术服务站进行走合保养，否则不予实行 柴油机的质量保修。 9. Whenever a new machine has run for 1,500-2,500km, it is necessary to send it to a mandatory technical service station of Yuchai for running-in maintenance; otherwise, there will be no guarantee to keep your diesel engine in good repair. 10.柴油机在气温为-1540，海拔高度为 2400m 以下的环境条件下能正常工作，禁止在水浸、 火灾环境下工作。在风沙大、粉尘多的环境下，应注意清理空气滤清器滤芯灰尘，滤芯如有破损应 马上更换。在气温低于-15或气温高于 40或海拔高度超过 2000m 时，用户应向玉柴技术、服务 部门咨询，采取有效措施以保证柴油机能正常工作。 10. The diesel engine is applicable to circumstances where the ambient temperature is between -15 and 40 and the elevation below 2400m. It is prohibited to operate the engine in submerged or fire circumstances. Under sandy or dusty circumstance, remember to frequently clean the dust of the element of air cleaner. If the element is broken, immediately replace it with a new one. When the ambient temperature is below -15 or above 40 or the elevation exceeds 2000m, you should consult with technical and service departments of Yuchai and then take effective measures to ensure normal work of the engine. CHINAS BUS winter: excellent or first grade 0#, -10#, -20# and -35# light diesel according to GB 252-2000. 21 机油牌号 Grade oil SAE 15W/40 CF-4 级柴油机机油 SAE 15W/40 CF-4 grade Diesel Oil 22 标定功率 kW Power Calibration KW 155 23 标定转速 r/min Speed Calibration 2200 24 外特性最低燃油消耗率 g/(kW·h) Minimum fuel consumption rate for outside features g/(kW·h) 200 25 最大扭矩工况燃油消耗率 g/(kW·h) Fuel consumption rate for maximum torque g/(kW·h) 210 26 最大扭矩 N·m Max.torque N m 780 27 最大扭矩转速 r/min Max.torque speed 1500 KING LONGCHINAS BUS due to larger area of the total profile the intake valves are featured by higher inflation efficiency to meets the requirement for higher power and lower emission. The diameter of exhaust valve is properly reduced, so that its working temperature accordingly falls and operational reliability is improved. Intake and exhaust passages are arranged at both sides respectively. As the direct injection combustion system requires, certain turbulence must be generated. 气缸盖的进排气口装有高强度耐热钢制成的气门座圈， 磨损后可以更换 （标准尺寸或加大尺寸） 。 Valve pedestal ring made of heat-resistant steel is installed on the air intake/exhaust port of the cylinder cover and it can be replaced when worn (Standard dimension or enlarged dimension) 两气门机型的喷油器安装孔有一定的倾斜角度， 四气门机型的喷油器的安装孔则垂直安装于各气门中间位置，更有利于喷油形成混合气的质量。 KING LONGCHINAS BUS the installing hole of injector for 4-valve engine shall be installed vertically at the middle of each valve to form mixture in a better way. 两气门机型的缸盖螺栓有 5 个是长螺栓，连同摇臂轴座一起紧固，而四气门机型缸盖所有螺栓长度相同，摇臂轴座的紧固另有专门螺栓。 There are 5 long bolts of the cover bolts for 2-valve engine to fix the rocker seat. All the bolts are of the same length for 4-valve engine and special bolts are used to fix the rocker seat. 由于气缸盖螺栓所受的预紧力较大，为减少变形，保证密封可靠，对气缸盖螺拴拧紧力矩的大小及顺序应予严格控制， 缸盖螺栓应能徒手拧尽采使用扭力扳手或扳手扭到位， 螺栓不可以和缸盖螺栓孔干涉。应按图 2 示顺序分三次均匀拧紧，不允许一次拧紧。 Because cylinder head bolt bears a larger pretightening force, magnitude and sequence of tightening torque of cylinder head bolts should be strictly controlled to reduce deformation and ensure reliable sealing. The cylinder head bolt should be tightened by hand first and then tightened in place by using a torque wrench or wrench; it is not allowed for the bolt to have any interference with the cylinder head bolt hole. Evenly tighten the bolt in the sequence as shown in Fig 5 in three times; one-time tightening in place is not allowed. 第一次拧紧至 150N.m First time, tighten it to 150N·m 第二次拧紧至 180N.m Second time, tighten it to 180N·m 第三次拧紧至 230N.m Third time, tighten it to 230N·m 图 2 缸盖螺栓拧紧顺序 Fig 2 Tightening Sequence of Cylinder Head bolts KING LONGCHINAS BUS upper respirator of filler shape is installed at bottom right outlet as shown in Fig 5; the upper respirator could separate the oil and gas completely to guarantee good ventilation of crankcase. It is forbidden for the user to remove the device. Pay attention to check whether the gasket is flat and the screw is ti