Equipment Housekeeper Management
设备点检管理设备点检管理Equipment Housekeeper ManagementEquipment Housekeeper ManagementCatalogPrefaceInspectionpersonnelHowtodoequipmentHousekeeperInspectionresultsConclusion12345一、前一、前言言PrefaceLeaderYieldVarietiesEquipmentFast!Rapiddevelopmentofenterprises,lackofequipmentmanagementFaultThefaultisthetipoftheicebergPotentialdrawbackPollution,temperature,vibration,loose,deformation,sound,etc.Thepotentialshortcomingsrevealedcanpreventsfailure!二、设备点检人员二、设备点检人员EquipmentHousekeeperBodytemperatureClearDirtyDietNurseCryPulseExcretionLubricating HeatingCleaningVibrationSoundFindleaksPreventivemedicinehumancanalsobeusedinequipmentmanagementDetermineinspectionthecoreoftheequipmentmanagementphilosophy三位一体的设三位一体的设备点检体系备点检体系DailyinspectionProfessionalinspectionPreciseinspectionTheoperatorEquipmentTechnologyEquipmentmaintenanceEquipmenthousekeepersystemPrecisionInspectionDailyinspectionProfessionalInspectionThemainwork:1、Regularlyscheduledinspection2、Everymorningthreehoursinspectionwork3、TodotheequipmentmanagementworkeveryafternoonThemainwork:1、cleaning2、lubrication3、fastening4、adjust5、patientsreported三位一体设备点检保障责任EquipmentCheckresponsibilityforsecuritysystemEquipmentsystemstaffEquipmenttechnicalpersonnelAfterreceivingafull-timememberoftheinspectionnoticeinspection,andactivelycooperatetocarryoutprecisepointinspection,managementandstatusmonitoringtendenciesProductionoperator三、如何做好点检员三、如何做好点检员Predictedcondition,advancedmanagementHowtodoequipmentHousekeeper1、设备专职点检要企业自己来培养、设备专职点检要企业自己来培养ProductionlineequipmentNewemployeesTraining,skillsandexperienceEquipmentrepairSpecialtraining,familiarwithequipmentEquipmenthousekeeperEquipmentfailureanalysis,maintenancemanagementPrecisioninspectionAnalysisofequipmentconditiondeterioration,equipmentmanagementTrainingequipmentHousekeeper2、点检路线、点检路线InspectionrouteTheshortestroute;Timemostprovinces;Operationsafety。Purpose:3、设备点检、设备点检-设备重点的定位设备重点的定位?Technologicallyadvancedequipment;Expensive,sophisticatedequipment;Parts,consumablesdifficultwiththeequipment;equipmentmaintenanceisdifficult;Keyequipmentcompany;Impactonproductionequipment.Positioningequipmentfocus3.1设备优化策略EquipmentoptimizationstrategyClassA-basedpredictivemaintenanceservice,theimplementationofinspectionequipment,regularmaintenance,conditionmonitoringandmanagementClassB-predictivemaintenanceandpreventivemaintenanceofcombiningmaintenancemode.ClassC-correctivemaintenance4、点检员的日常工作内容、点检员的日常工作内容EquipmentinspectionresponsibilitiesBestforbusinessproductsandservicesInspectionequipmentplanEquipmentmaintenancecoordination(Operation)Equipmentconditionmonitoring(Technology)SparematerialsprogramcoordinatorEquipmentmaintenancemanagement(maintenance)Equipmenthousekeeperjobcontent4.1设备点检EquipmentinspectionPressureFlowTemperatureLeakGreaseVibrationSoundSlackCrackingWearCheckelementAsahousekeepermustfirmlygraspthe“TenElementsofthefieldequipmentmanagementSeeListenTouchSmellTasteEquipmentTrainingstafffivesenses,raiseawarenessforequipment(See、Touch、Listen、Taste、Smell)Outletpressure,flowLubricatinggreaseFasteningCurrentVoltageVibrationTemperatureIntegrityMeasurementHandwrittenWatchEquipmentstatusVibrationTemperatureSoundLeak4.1设备点检Equipmentinspection4.2设备使用维护(操作)Wemustchangethetraditionalideasequipmentmaintenance(operator)Ioperatives,justbootTeachthemtocheckequipmentEquipmentisalwaysbad,failureisnormalTeachthemMaintenance.4.3设备状态监测(预测性)CorrectivemaintenancePredictiveMaintenanceBadrepairFindoutthereasonHighinputTimeoutDamagePredictiveEliminatedefectsLifeextensionAccurateReducedworkloadEquipmentConditionMonitoring(predictive)Equipmentinitialfailuremode,playtechnicianexpertise.Graspthelaw;Lifeexpectancy;Avoidsuddenfailure;Equipmentdeteriorationmanagement;Frompreventiontopredict.VBT35Vibrationanalyzer1UnbalanceMisalignment23 BearingfaultMechanicallooseness45 Geardamageandwear6 Noise、crackSolvetheSolvetheproblem?problem?SpectrumAnalysisSpectrumanalysisoftheequipmentaccordingtothecollecteddata,soastoarrivedamagedpartsandtheextentofdamageUltrasonicDetectorEquipmentconditionLubricationconditionGasleakdetectionElectricalPDmonitoringHydraulicTestingSystemModel:SDT200ApplicationBearingdBvaluetrendsHighalarmvalueLowalarmvalueReferencevalueWhentheequipment,bearingunusual,ultrasonicdetectorfurtherunderstandthebearingcondition,todeterminewhetheryouneedtoreplacethebearings4.4设备维修管理Equipmentmaintenancemanagement4.4.1编制检修计划PreparemaintenanceplanLetthebestunderstandingofthetechnicalstateofthefielddevicesaremostfamiliarwiththeequipmentinspectionequipmentmaintenancepersonneltograsptheestablishmentofpower。Lettheequipmentinspectionpersonnelhavetherighttospeakoftobeon-sitecommandsetrepair4.4.2维修时间确定MaintenancetimedeterminationConditionmonitoringRepairorreplaceShouldnotbeusedRunningsmoothlyDiscoverperformancechangesAccidentswillhappenFaulthappenedTime(fromhourstomonths)Functionalproperties4.4.3维修费用管理MaintenanceExpenseManagementAhousekeepersjobperformance,butalsothestewardofthegoalistoreducemaintenancecosts,themanageddevicefailureiszero.Equipmenthousekeeperhavecostconcept4.5备件资材协调Sparemater