GM 1927-16a特殊过程审核-热处理 Heat_Treating_Process_Audit

Auditor:审核人：审核人：Date:日期：日期： Supplier:供应商：供应商：Location:地点地点 Duns:Duns号码：号码：Part Name: 零件名称零件名称: Question Number 问题编号Question问题Requirements and Guidance要求与指南 Objective Evidence 客观证据 N/A 不 适 用 Satisfactory 满意 Not Satisfactory 不满意 Needs Immediate Action 需立即改善 TECHNICAL INFORMATION技术信息技术信息 1 Does the Heat Treater comply with the AIAG CQI-9 Heat Treat System assessment ?热处理机是否符合 AIAG CQI-9 热处理系统审核的规定？ Completed AIAG CQI-9 Heat Treat System Assessment annually. 每年进行一次的AIAG CQI-9 热处理系统审核。 2 Is there a qualified heat treat person on site?现场是 否配有合格的热处理人员？ Name of full time employee, position on organization chart, minimum 5 years experience or formal education全职员工的姓名，在组织结构图标出其位 置，应具有最低5 年的经验或正规教育。 3 Is the print complete (Material callout, heat treat process, test requirements)?图纸是否完整（标注材 质、热处理工艺、测试要求）？ Blue print must include the material for the part, the heat treatment required and any tests to verify desired mechanical properties ?图纸必须包括零部件 的材料、需进行的热处理、以及为验证所需的机械性 能而需要进行的任何测试。 4 Are all technical references specifications (ASTM, SAE, DIN, EN, etc. ) available?是否提供了所有技术 参考规格（ASTM，SAE，DIN，EN等）？ All technical references called out on the drawing for material and process. Any other technical documents to support the use of the correct test methods.图纸应 标注材料和工艺的所有技术参考。应提供任何其他技 术文件，以支持应用正确的测试方法。 5 Does the Process Flow Diagram include Heat Treating ?工艺流程图是否包括了热处理工艺？ Process Flow Diagram must include all aspects of the Heat Treat operation工艺流程图必须包括热处理 操作的所有方面。 GM Specific Process Audit Specific Process Audit: HEAT TREATING具体工艺审核：热处理具体工艺审核：热处理 Assessment评估 Version: Initial Release Issue Date: June 1, 2009 版本：版本： 首次发布首次发布 发行日期：发行日期： 2009年年6月月1日日 1 of 12 Auditor:审核人：审核人：Date:日期：日期： Supplier:供应商：供应商：Location:地点地点 Duns:Duns号码：号码：Part Name: 零件名称零件名称: Question Number 问题编号Question问题Requirements and Guidance要求与指南 Objective Evidence 客观证据 N/A 不 适 用 Satisfactory 满意 Not Satisfactory 不满意 Needs Immediate Action 需立即改善 GM Specific Process Audit Specific Process Audit: HEAT TREATING具体工艺审核：热处理具体工艺审核：热处理 Assessment评估 Version: Initial Release Issue Date: June 1, 2009 版本：版本： 首次发布首次发布 发行日期：发行日期： 2009年年6月月1日日 6 Does the PFMEA contain all apsects of the heat treatment process?PFMEA是否包括了所有热处理操 作的所有方面？ All stations in the Heat Treat process are present in the PFMEA.PFMEA包含了所有热处理站。 7 Does the Process Control Plan include the Heat Treat process ?工艺控制计划是否包括了热处理工 艺？ Control Plan for the part must include the heat treat process.零件的控制计划必须包括热处理工艺。 8 Does the control plan address print requirements relative to material, heat treatment, rust preventitive, contaminationn/sediment, etc.)?控制计划是否包含了 以下图纸要求：材料、热处理、防锈、污染/沉淀 等）？ The Control Plan must reflect all part quality requirement outlined on the blue print.控制计划必须 反映图纸上列出的所有零件质量要求。 9 Are sample sizes and check frequencies consistent with the requirements outlined in the AIAG CQI-9 Heat Treat System Assessment?样品尺寸和检查频 率是否与AIAG CQI-9 热处理系统审核列出的要 求相一致？ Must comply with applicable section and process table in the CQI-9 Heat Treat System Assessment for required checks and frequencies需要的检查及其 频率，必须符合CQI-9 热处理系统审核中适用的 章节和过程表的规定。 10 Has a feasibility study been completed to validate part positioning or load density with sign off by a qualified heat treat person?是否进行了可行性研究， 以检测零件定位或负载密度，并由合格的热处理人员 签字？ Document with signed buy off for material and heat treatment. Results of trials to validate that load configuation and chosen operating parameters will repeatedly yield the desired results.文件应由材料和 热处理人员签字。应提供验证结果，证明负载组态和 选择的操作参数会反复产生预期的结果。 PROCESS MANAGEMENT流程管理流程管理 2 of 12 Auditor:审核人：审核人：Date:日期：日期： Supplier:供应商：供应商：Location:地点地点 Duns:Duns号码：号码：Part Name: 零件名称零件名称: Question Number 问题编号Question问题Requirements and Guidance要求与指南 Objective Evidence 客观证据 N/A 不 适 用 Satisfactory 满意 Not Satisfactory 不满意 Needs Immediate Action 需立即改善 GM Specific Process Audit Specific Process Audit: HEAT TREATING具体工艺审核：热处理具体工艺审核：热处理 Assessment评估 Version: Initial Release Issue Date: June 1, 2009 版本：版本： 首次发布首次发布 发行日期：发行日期： 2009年年6月月1日日 11 Are parts weighed or counted on receipt into the heat treat department ?进入热处理部门的零部件是否进行 了称重和数量清点？ The Heat Treat Supplier or department must record and account for all incoming parts / material. 热处理 供应商或部门必须记录和清点所有进入的零部件/材料 。 12 Are controls in place to ensure only approved incoming material is released for production?是否制 定了控制措施，以确保只有核准的进料才能投入生 产？ Material or parts incoming to the Heat Treat department must be verified to be the correct part. Supplier must have a method to clearly indicate that approved material or parts are suitable and ready to proceed with the Heat Treatment operation.进入热处 理部门的材料或零部件必须进行检查，以确保进入的 是正确的零部件。供应商必须制定方法，以清楚地表 明核准的材料或零部件是正确的，并准备继续进行热 处理操作。 13 Is product clearly identified and staged throughout the heat treat process?在整个热处理过程中是否对产 品进行了明确的标识和分段？ Appropriate location and staging within the facility. Product clearly identified. Non-heat treated, in- process and finished product to be segregated and identified.应对设备进行正确的定位和分段以。